Welding Manipulator, Column Boom Manipulator

WeldingManipulator, Column Boom Manipulator

 

Welding manipulator, or column boom manipulatorequipment, works together with welding rotators, welding positioners, etc., toautomatically weld the fillet, internal and external circular seams, andinternal and external longitudinal seams.  Categorized by structure, the weldingmanipulator, or column boom manipulator, can be divided into several types thatare fixed, rotary, and movable welding manipulators, which all meet ourcustomers’requirements.  Our customers can choosefrom a wide variety of welding machines and their auxiliary functions,i.e.,  tracing, jigging, monitoring, andflux recovering.  Our welding manipulatoris composed of an operating device, a control device, a power source device,and a quality assurance device.

 

Features

The column and boom are manufactured with cold-formed welded type structure.  After the annealing process and finish machining, they possess fine rigidity and strength. To ensure safety, the boom lifting device uses a ratchet-and-pawl structure and is equipped with a fall protection device. Frequency control is applied for the adjustment of retracing speed, greatly improving the reliability and stability of the operation of the welding manipulator. The front end of the boom is manufactured with a cross adjustment structure which can be adjusted through the manual control box. The eight guide wheels all utilize eccentric structure.  During installation and set up, the lead rail tension can be adjusted by using the eccentric shaft.  After this adjustment, the rail should be locked with double nuts. The column rotation can be carried out with manual and electric control then locked. The electrical equipment includes a manual control box and electric cabinet. Trolley, manned seat and worktable, drag chain, seam tracing and monitoring system, and flux recovering system are optional.

 

Application

The welding manipulator, column boom manipulator isused for the automatic welding of internal and external circular seams, andinternal and external longitudinal seams of steam drums and other cylindricalpieces in the boiler, pressure container, oil, machinery manufacturingindustries and in the chemical industry.

 

Specifications

Type		LHQ Light	LHJ Medium	LHM Heavy	LHW Super-Heavy
Boom Lifting Stroke (mm)		1-3	2-4	2-8	2-13
Boom Retracting Stroke (mm)		1-3	1-4	2-8	4-12
Lifting Speed (mm/min)		800	800	800	800
Retracting Speed (mm/min)		120-1200	120-1200	120-1200	120-1200
Column Rotation	Angle(°)	±180°	±180°	±180°	±180°
	Speed（rpm）	Manual	0.11   Manual	0.11 Manual	0.10 Manual
Trolley Travel Speed （mm/min）		Manual	2000	2000	2000
Trolley Span (mm)		1060	1500	2000	250

 
Materials

Column and boom: Edgefold welding structure with annealing process and finish machining

Lead rail:  45steel

 

Maintenance

To ensure a safe connection, the welding manipulator should be grounded and reliably connected using the correct voltage.  Should a problem arise, the power supply should be cut off immediately and the equipment inspected and repaired before operating the machine. Wiring located outside the equipment should be inspected for faculty connection.  If a problem arises with the cable insulation, the welding manipulator should be immediately stopped and overhauled. Welding should be performed in strict compliance with safety regulations and protective equipment must be worn while operating the equipment. The joint of the multicore cable should be inspected.  If loose, it may cause poor contact and affect welding operation.  To avoid breakage, the welding cable should not be twisted too often. Should a problem arise with the cable insulation, the column boom manipulator must be immediately shut off and overhauled. The welding manipulator should be operated in an area free from rainwater, corrosive gas and high temperature to avoid causing damage to electronic components or affecting operation functionality. A special power supply is required if frequent fluctuation of main voltage exists.

 

Packaginginformation

The following packaging is available

Palletizing plus plywood Wooden case Plastic film (nude packaging)

 

Services

HENGTONG welding manipulator comes with a one year warranty in which time we will solve any quality problems that should arise free of charge.

Our specialized after sales service personnel call and/or email our clients.  We value our customers’ feedback which helps us improve our products.
We attend several international trade fairs each year and visit with clients in the city the trade show is located. We reply to our customers within 24 hours excluding holidays.

As an ISO9001:2008 certified manufacturer and supplier of welding manipulatorin China, we can also provide some other related products, including selfadjustment welding rotator, head to tail welding positioner, and chamferingmachine, and more. Due to reliable performance and reasonable prices, ourproducts are successfully exported to Australia,India, Canada and Brazil, to name a few. If you haveany related need, please contact us immediately.