Alloy Steel Castings Cutting Tools

Add appropriate alloying elements into cast iron and cast steel, and you make alloy cast iron or alloy cast steel. Alloy elements cause changes in the matrix structure of cast iron or steel, and gives the new material an excellent heat resistance, abrasion resistance, low temperature resistance, no magnetism, and other advantageous characteristics. This makes alloy materials ideal for use in the production of rolls, slurry pumps, mining machines and other industries. When cutting these two materials, a PCBN cutting insert must have a high PCBN content. Cutting inserts we have produced for cutting alloy materials feature a PCBN content of 89-91%, thus meeting the cutting requirements for alloy cast iron and alloy cast steel.

We have produced the following PCBN inserts to cut alloy cast iron and alloy cast steel:
DNMN/DNGN PCBN Inserts
(55° Diamond PCBN Inserts BNS-25 Series Cutting Tool) Parameters of DNMN/DNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

DNM(G)N0903

√

√

√

√

89%-91%

30μm-40μm

custom made

cast alloy steel

DNM(G)N0904

√

√

√

√

DNM(G)N1104

√

√

√

√

√

√

DNM(G)N1504

√

√

√

√

√

DNM(G)N1506

√

√

√

√

√

√

√

VNMN/VNGN PCBN Inserts
(35° Diamond PCBN Inserts BNS-25 Series Cutting Tool) Parameters of VNMN/VNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

VNM(G)N0903

√

√

√

√

89%-91%

30μm-40μm

custom made

cast alloy steel

VNM(G)N0904

√

√

√

√

VNM(G)N1204

√

√

√

√

√

√

VNM(G)N1207

√

√

√

√

√

VNM(G)N1504

√

√

√

√

√

√

√

WNMN/WNGN PCBN Inserts
(80° Triangular PCBN Inserts BNS-25 Series Cutting Tool) Parameters of WNMN/WNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

WNM(G)N0603

√

√

√

√

89%-91%

30μm-40μm

custom made

cast alloy steel

WNM(G)N0604

√

√

√

√

WNM(G)N0803

√

√

√

√

√

WNM(G)N0804

√

√

√

√

√

DNMA/DNGA PCBN Tipped Inserts
(55° Diamond Inserts BNW-25 Series CNC Cutting Tool) Parameters of DNMA/DNGA PCBN Tipped Inserts

TYPE

Corner radius

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

DNM(G)A1104

√

√

√

√

√

√

89%-91%

30µm-40µm

custom made

cast alloy steel

DNM(G)A1504

√

√

√

√

√

√

√

√

VNMA/VNGA PCBN Tipped Inserts
( 35° Diamond Inserts BNW-25 Series CNC Cutting Tool) Parameters of VNMA/VNGA PCBN Tipped Inserts

TYPE

Corner radius

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

VNM(G)A1604

√

√

√

√

√

√

89%-91%

30µm-40µm

custom made

cast alloy steel

SNMA/SNGA PCBN Tipped Inserts
( Square Inserts BNW-25 Series CNC Lathe Cutting Tool) Parameters of SNMA/SNGA PCBN Tipped Inserts

TYPE

Corner radius

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

SNM(G)A1204

√

√

√

√

√

√

89%-91%

30µm-40µm

custom made

cast alloy steel

Please contact us with any special requirements you have for alloy cast iron and alloy cast steel cutting. Backed by years of experience, we will offer the right PCBN insert for your needs.