High Temperature Alloy Cutting Tools

High temperature alloy is a metal material used in high temperature environments (often above 600 ℃) for long periods of time. It is known for its excellent high temperature resistance, good oxidation resistance and thermal corrosion resistance, so it is also known as a "Super alloy". This material is mainly used in the aerospace field to produce high precision parts. When cutting this materials, the PCBN insert must have a high PCBN content with a low grain size. PCBN inserts we've produced for this purpose generally have an 88-90% PCBN content, and meet all requirements for high temperature alloy cutting as it will quickly cut materials without sacrificing accuracy or quality.

REALY has produced the following PCBN inserts to cut high temperature alloys:
DNMN/DNGN PCBN Inserts
(55° Diamond PCBN Inserts BNS-610 Series Cutting Tool) Parameters of DNMN/DNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

DNM(G)N0903

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

DNM(G)N0904

√

√

√

√

DNM(G)N1104

√

√

√

√

√

√

DNM(G)N1504

√

√

√

√

√

DNM(G)N1506

√

√

√

√

√

√

√

VNMN/VNGN PCBN Inserts
(35° Diamond PCBN Inserts BNS-610 Series Cutting Tool) Parameters of VNMN/VNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

VNM(G)N0903

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

VNM(G)N0904

√

√

√

√

VNM(G)N1204

√

√

√

√

√

√

VNM(G)N1207

√

√

√

√

√

VNM(G)N1504

√

√

√

√

√

√

√

SNMN/SNGN PCBN Inserts
(Square PCBN Inserts BNS-610 Series Cutting Tool) Parameters of SNMN/SNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

SNM(G)N0903

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

SNM(G)N0904

√

√

√

√

SNM(G)N1204

√

√

√

√

√

SNM(G)N1207

√

√

√

√

√

SNM(G)N1504

√

√

√

√

√

SNM(G)N1507

√

√

√

√

√

SNM(G)N1907

√

√

√

√

√

√

√

SNM(G)N2010

√

√

√

√

√

√

√

CNMN/CNGN PCBN Inserts
(80° Diamond PCBN Inserts BNS-610 Series Cutting Tool) Parameters of CNMN/CNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

CNM(G)N0903

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

CNM(G)N0904

√

√

√

√

CNM(G)N1204

√

√

√

√

√

√

CNM(G)N1207

√

√

√

√

√

CNM(G)N1604

√

√

√

√

√

√

CNM(G)N1607

√

√

√

√

√

√

√

WNMN/WNGN PCBN Inserts
(80° Triangular PCBN Inserts BNS-610 Series Cutting Tool) Parameters of WNMN/WNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

02

04

06

08

10

12

16

20

WNM(G)N0603

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

WNM(G)N0604

√

√

√

√

WNM(G)N0803

√

√

√

√

√

WNM(G)N0804

√

√

√

√

√

RNMN/RNGN PCBN Inserts
(Round PCBN Inserts BNS-610 Series Cutting Tool) RNMN/RNGN PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

T01

T02

T03

T04

T05

T06

T08

T10

RNM(G)N0903

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

RNM(G)N0904

√

√

√

√

RNM(G)N1204

√

√

√

√

√

RNM(G)N1207

√

√

√

√

√

RNM(G)N1504

√

√

√

√

√

RNM(G)N1507

√

√

√

√

√

√

RNM(G)N1904

√

√

√

√

√

√

RNM(G)N1907

√

√

√

√

√

√

RNM(G)N2008

√

√

√

√

√

√

√

RNM(G)N2010

√

√

√

√

√

√

√

RCMN/RCGN-V PCBN Inserts
(V Shaped PCBN Inserts BNS-610 Series Cutting Tool) Parameters of RCMN/RCGN-V PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

T01

T02

T03

T04

T05

T06

T08

T10

RCM(G)N0607-V

√

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

RCM(G)N0907-V

√

√

√

√

√

√

RCM(G)N1207-V

√

√

√

√

√

√

RCM(G)N1507-V

√

√

√

√

√

RCM(G)N1910-V

√

√

√

√

√

RCM(G)N2012-V

√

√

√

√

√

RCMN/RCGN-Z PCBN Inserts
(Conical PCBN Inserts BNS-610 Series Cutting Tool) Parameters of RCMN/RCGN-Z PCBN inserts

TYPE

CORNER RADIUS

PCBN Content

PCBN Grain Size

Cutting Edge Length

Recommended Application

T01

T02

T03

T04

T05

T06

T08

T10

RCM(G)N0607-Z

√

√

√

√

√

88%-90%

1μm-3μm

custom made

cast high temperature alloy

RCM(G)N0907-Z

√

√

√

√

√

√

RCM(G)N1207-Z

√

√

√

√

√

√

RCM(G)N1507-Z

√

√

√

√

√

RCM(G)N1910-Z

√

√

√

√

√

RCM(G)N2012-Z

√

√

√

√

√

Please contact us with any special requirements you have for cutting high temperature alloys. Backed by years of experience, we will offer the right PCBN insert for your needs.