Manganese steel is a high strength steel, often used for parts production that require a high impact resistance, extrusion resistance, and wear resistance. However, cutting this material requires a high cutting temperature, and often leads to an easy chip breakage and uncontrollable dimensional accuracy. A PCBN insert solves all of these problems with their outstanding toughness and high wear resistance. The BNS2502 and BNW2502 PCBN inserts feature a PCBN content of 88-90%, making them ideal for cutting manganese steel.
We have produced the following PCBN inserts for cutting manganese steel: WNMN/WNGN PCBN Inserts
(80° Triangular PCBN Inserts BNS-2502 Series Cutting Tool) Parameters of WNMN/WNGN PCBN inserts
TYPE | CORNER RADIUS | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application |
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 |
WNM(G)N0603 | √ | √ | √ | √ | | | | | 88%-90% | 30μm | custom made | cast manganese steel |
WNM(G)N0604 | √ | √ | √ | √ | | | | |
WNM(G)N0803 | | √ | √ | √ | √ | √ | | |
WNM(G)N0804 | | √ | √ | √ | √ | √ | | |
RNMN/RNGN PCBN Inserts
(Round PCBN Inserts BNS-2502 Series Cutting Tool) Parameters of RNMN/RNGN PCBN inserts
TYPE | NEGATIVE LAND | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application |
T01 | T02 | T03 | T04 | T05 | T06 | T08 | T10 |
RNM(G)N0903 | √ | √ | √ | √ | | | | | 88%-90% | 30μm | custom made | cast manganese steel |
RNM(G)N0904 | √ | √ | √ | √ | | | | |
RNM(G)N1204 | | √ | √ | √ | √ | √ | | |
RNM(G)N1207 | | √ | √ | √ | √ | √ | | |
RNM(G)N1504 | | √ | √ | √ | √ | √ | | |
RNM(G)N1507 | | √ | √ | √ | √ | √ | √ | |
RNM(G)N1904 | | √ | √ | √ | √ | √ | √ | |
RNM(G)N1907 | | √ | √ | √ | √ | √ | √ | |
RNM(G)N2008 | | √ | √ | √ | √ | √ | √ | √ |
RNM(G)N2010 | | √ | √ | √ | √ | √ | √ | √ |
RCMN/RCGN-V PCBN Inserts
(V Shaped PCBN Inserts BNS-2502 Series Cutting Tool) Parameters of RCMN/RCGN-V PCBN inserts
TYPE | NEGATIVE LAND | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application |
T01 | T02 | T03 | T04 | T05 | T06 | T08 | T10 |
RCM(G)N0607-V | | √ | √ | √ | √ | √ | | | 88%-90% | 30μm | custom made | cast manganese steel |
RCM(G)N0907-V | | √ | √ | √ | √ | √ | √ | |
RCM(G)N1207-V | | √ | √ | √ | √ | √ | √ | |
RCM(G)N1507-V | | | | √ | √ | √ | √ | √ |
RCM(G)N1910-V | | | | √ | √ | √ | √ | √ |
RCM(G)N2012-V | | | | √ | √ | √ | √ | √ |
WNMA/WNGA PCBN Tipped Inserts
(80° Triangular Inserts BNW-2502 Series CNC Cutting Tool) Parameters of WNMA/WNGA PCBN Tipped Inserts
TYPE | Corner radius | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application |
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 |
WNM(G)A0804 | √ | √ | √ | √ | √ | √ | √ | | 88%-90% | 30µm | custom made | cast manganese steel |
TNMA/TNGA PCBN Tipped Inserts
(60° Triangle Inserts BNW-2502 Series CNC Lathe Cutting Tool) Parameters of TNMA/TNGA PCBN Tipped Inserts
TYPE | Corner radius | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application |
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 |
TNM(G)A1604 | √ | √ | √ | √ | √ | √ | | | 88%-90% | 30µm | custom made | cast manganese steel |
Please contact us with any special requirements you have for manganese steel cutting. Backed by years of experience, we will offer the right PCBN insert for your needs.