Flash-Butt Welder, Direct Current (DC) Inverter Type

Flash-butt welder (direct current (DC) inverter type) is a forge-type butt weld with two major welding processes of flashing and upsetting. The flash process generates heat in the work pieces to guarantee a high quality weld. The upset at the weld joint is both smooth and symmetrical. This welding machine with high productivity can be widely used for the welding of metal wires, rods, panels or other metal materials of special shapes.

Features Welding rectifier, silicon power rectifiers and high Si content electrical steel sheets allow for large output direct current and the machine is energy saving and environmentally friendly. Special shaped electrode for the good welding of vertical butt joints of metal tubes and metal plates Vertical pneumatic clamp or vertical hydraulic clamp ensures the accurate and draw-resistant butt welds. A track carriage guide with two axes boasts high accuracy and wear- resistance and provides running stability to make consistent joint quality. The processes of pre-heating, flashing, upsetting are all under easy-to-use microprocessor precision control. Chillers at temperatures exceeding the dew point can be set to avoid internal sweating of the machine’s transformer and silicon-controlled rectifier (SCR), which can cause an electrical short. Parameter

Item	Unit	UN-25	UN-40	UN-63	UN-80	UN-100	UN-150	UN-200
Rated voltage	V	380	380	380	380	380	380	380
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Rated capacity	KVA	25	40	63	80	100	150	200
Rated duty cycle	%	30	30	30	30	30	30	30
Insulation class		B	B	B	B	B	B	B
Maximum secondary short circuit current	A	8000	12000	20000	24000	12000	20000	24000
Maximum welding power	KVA	35	63	80	100	150	200	300
Maximum pressure	N	3900	3900	3900	6100	6100	12000	12000
Maximum forging force	KN	1.5	1.5	1.5	2.5	2.5	3.5	3.5
Input air pressure	Mpa	0.5	0.5	0.5	0.5	0.5	0.5	0.5
Cooling water flow	L/min	5	5	5	7	7	7	7
Stroke	mm				50	50	60	60
Control		numerical control