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Dry Mortar Production Line

Dry Mortar Production Line

DryMortar Production Line


Introduction of Dry Mortar
1. In contrast to job-site mortars, dry mortar is also called pre-mixed mortar,which is produced in the factory with dedicated facilities on batching andblending of ingredients in highly-controlled process. It can be used directlyjust by adding water in job site.
2.It has advantages of consistent quality, controlled inventory, saving timeand labor costs. By adding different chemical additives, it has fine propertiesof bond, thermal and acoustic insulation, crack-resistance, workability,water-retention, wear-proof, anti-corrosion, etc.
3.Dry mortar can match different kinds of new construction materials byimproving formulation. These good properties not only improve building’squality and life greatly, but also decrease the usage of mortar in a largedegree.
4. The demand for dry mortar has increased rapidly due to its outstanding meritcomparing with the mortar made in job-site.

Types of DryMortar

Dry Mortar Production Line

Type

Description

Bonding Mortar

Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc

Decoration Mortar

Decorative plaster, inner and outer wall putty, colorful decoration mortar etc

Protection Mortar

Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar etc.



Raw Materials


Item

Description

Binders

Cement, hydrated lime, anhydrite, gypsum

Filler

Silica sand, quartz sand, limestone, dolomite, expanded perlite etc

Mineral admixture

Ground granulated blast furnace slag, fly ash, pozzolana, fine silica powder etc

Water-retention and thickening material

Chemical additives

Cellulose esters, super plasticizer, air entraining agents, accelerating agents, retarding agents, de-foaming agents, hydrophobic agents, and etc


Main Configuration of Dry Mortar Production Line


•Raw Material Storage Silos   •Sand Drying Unit  •Bucket Elevator  •Spiral Conveyor   •WeighingSystem   •Mixer   •End Product Hopper •Bagging System  •De-dusting System   •Computer Control System  •AirCompressor   •Air-phase Balance System   •Steel Structure
•End Products Storage Silos



TechnicalParameters of Dry Mortar Production Line


Mode

Capacity

Area

Height

Note

Simple

1~15t/h

40m2

5~10m

Manual batching and packing

Basic

5~15t/h

40-60m2

6~10m

Manual batching, automatic packing

Semi-automatic Serial

5~15t/h

40~80m2

8~12m

Automatic batching of coarse material, manual batching of additive, automatic packing

Semi-automatic Tower

5~50t/h

40~100m2

10~25m

Automatic batching of coarse material, manual batching of additive, automatic packing

Fully Automatic Tower

5-100t/h

60~500m2

10~25m

Automatic batching of all raw material and packing


Flow Chart of Dry Mortar Production Line


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