LED Bulbs and Tubes Aging Line

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Aging and Life Test System for LED Products, LED Bulbs Aging Test Machine, Aging Test Line

Main Features
1. The LED bulbs and tubes aging line is especially designed for the aging test of LED bulbs and 220V or 110 V LED lights. Main testing environments include high voltage, medium voltage, normal voltage, low voltage, high temperature, impact, etc. by conducting tests under these conditions, this aging test line provides a good demonstration of the quality of LED products.
2. Enough testing time is assured by the LED bulbs and tubes aging line.
3. This aging and life test system for LED products is designed with 5 stations×16 E27 lamp holders and 4 pairs of T8 fluorescent lamp holders.

Major Parts
1. Constant Temperature Zone: The zone adopts electrical heating technique and is installed with 3 1kW stainless steel heating tubes every meter. The automatic temperature control range: room temperature 60 ℃.
2. Impact Test Circuit: It implements a high quality voltage regulator, with a power of 10kW and a regulating range of 0-250V. 6 impact test zones are designed and the test time of each zone can be set on the touch screen.
3. Normal Voltage Test Circuit: The regulator offers a power of 10 kW and a regulating range of 0-250V. (Working length: 7 meters)
4. Low Voltage Test Circuit: The regulator offers a power of 10 kW and a regulating range of 0-250V. (Working length: 7 meters)
5. High Voltage Test Circuit: The used regulator is designed with a power of 10 kW and a regulating range of 0-300V. (Working length: 7meters)
6. Lamp Holders: E27 Edison screw sockets are applied.
7. Clamps: T8 LED tubes clamps have a regulating range of 300, 600, 900 and 1200 mm.

Structure
1. The machine frame is made using 40 ×40 ×1.5 mm steel. The protective boards on both ends make use of 1.5 mm cold rolled plate. The main body applies 130 × 23× 2 mm aluminum alloy.
2. Double-pitch chains are used in the transfer system, with 30×30 mm dual-layer angle iron as support.
3. An ideal combination of 3mm thick tawney polymethyl methacrylate and 40×40 mm aluminum plates effectively damp the strong lights of LED products and provide a strong guarantee for eyes protection.
4. Produced from 2.0mm thick cold rolled plates, the chain board is designed with dimensions of 148×1390×57mm. This aging and life test system for LED products is designed with 5 stations×16 E27 lamp holders, 4 pairs of T8 fluorescent lamp holders and conductive casters. Plus, the chain board is coated with black spraying plastics.
5. The entire aging line is designed with 2 rails, 5mm epoxy insulation boards and 3mm thick copper plates.
6. A protective screening is installed below the LED bulbs aging test machine to avoid products dropping. The screening is superior quality stainless steel and fixed by universal angle iron.

Dynamic and Drive System
1. The dynamic system consists of 1.5 kW three-phase motor, 1: 200 reduction gear and 2HP frequency changer. Because of the steppless speed control, the speed can be regulated between 0-2 m/min while the aging time can be changed between 0-4 hours.
2. T17 double-pitch chains, φ50 main shaft and tension device are used in the drive system.

Electric Control System
1. Made using 1.5mm thick cold rolled plates, the power distribution cabinet provides dimensions of 730×1250×1800mm. Using steel square tubes, the cabinet is two-layer designed. The top layer is for instruments and control components while the bottom layer is for voltage regulator.
2. Control components include ampere meter, digital-display voltmeter and indicator light. The light gives a clear display of input voltage and three-phase current. The application of Mitsubishi PLC and 7-inch touch screen makes the operation easy and convenient.
3. Emergency switch and three-color warning light are applied.

Models Available
(1) LED Bulbs and tubes aging line, 10 meters
(2) LED Bulbs and tubes aging line, 12 meters
(3) LED Bulbs and tubes aging line, 15 meters
(4) LED Bulbs and tubes aging line, 20 meters
(5) LED Bulbs and tubes aging line, 25 meters

Other Notes
1. The aging line is required to be anti-rust and produce no powder.
2. Noise level: Lower than 65 dB
3. The galvanized stands can be adjusted in horizontal and vertical directions.
4. The adjustable height of work table is 750±20mm.

Technical Parameters

No.	Items	Main configurations	Specifications	Unit	Quantity in 10-meter aging line	Quantity in 12-meter aging line	Quantity in 15-meter aging line	Quantity in 20-meter aging line	Quantity in 25-meter aging line
1	Dynamic system	Motor	2HP, YongKun, 1:200	Set	1	1	1	1	1
2 2		Frequency changer	2HP, ENC	Set	1	1	1	1	1
3		Drive and driven shafts	φ50*1580mm	Piece	2	2	2	2	2
4		Drive and driven chain wheels	Double-pitch, 17-tooth, pitch of teeth: 38.1 mm	Piece	4	4	4	4	4
5		Transmission drive chain wheel	1 inch, 17 teeth	Piece	1	1	1	1	1
6		Transmission driven chain wheel	1 inch, 24 teeth	Piece	1	1	1	1	1
7		Tension device	T208 bearing	Pairs	2	2	2	2	2
8	Main structure	Bracket	40401.5 mm steel square tube	Piece	8	10	13	17	23
9		Guide rails	130232 aluminum alloy	Meter	30	34	46	72	96
10		Both ends	40401.5 mm steel square tubes, 1.5 mm cold-rolled plates	Pairs	2	2	2	2	2
11		Double-pitch chain	C212A	Meter	32	40	52	76	96
12		Chain guide	30*30 mm angle iron	Meter	32	40	52	76	96
13		Conductor rail	3mm×30 stainless steel	Meter	31	39	50	76	96
14		Conductor rail support	30*30 mm angle iron	Meter	30	40	52	76	96
15		Insulated bakelite	86*5mm	Meter	30	40	52	76	96
16		Chain board	139014857 mm	Piece	116	142	180	245	310
17		Conductive caster	A-03B, Changrong	Piece	232	284	360	490	620
18		Five-station lamp holder	E27	Piece	1856	2272	2880	3920	4960
19		fluorescent lamp holder	T8	Piece	928	1136	1440	1960	2480
20		Moveable support of fluorescent lamp holder	Piece	116	142	180	245	310
21		Bottom shade plate	1.2 cold-rolled plate magnet holder	Piece	14	18	24	36	46
22		Window of shade plate	T3 tawny polymethyle methacrylate	Piece	14	18	24	36	46
23		Top shade plate	40*40 mm aluminum material T3 tawny polymethyle methacrylate	Meter	10	14	30	32	42
24		Protective screening	330.8mm, stainless steel	Meter	9	10	13	18	23
25	Control system	Voltage regulator	5KW 0-300V, 0-250V, Tianzheng	Piece	1, 5	1, 5	1, 5	1, 5	1, 5
27		Air switch	DZ47-60 C10, CHNT	Piece	116	142	180	245	245
28		AC contactor	LC1D95M7C 100A, CHNT	Piece	1	1	1	1	1
29		AC contactor	LC1E3210 40A, CHNT	Piece	6	6	6	6	6
30		Residual-current circuit breaker	100A 2P, CHNT	Piece	6	6	6	6	6
31		Residual-current circuit breaker	100A, 4P, three-phase, five-wire, CHNT	Piece	1	1	1	1	1
32		Current transformer	120A/5, CHNT	Piece	3	3	3	3	3
33		Power supply	S-50-24V, Yangming	Piece	1	1	1	1	1
34		Power line	Red, black 10mm2 Red, black 10mm2	Meter	100	100	120	120	200
35		Power line of lamp holder	150MM0.5MM2 150mm0.5mm	Piece	8480	10000	12000	14000	20000
36		High-temperature wire	4mm2	Piece	35	35	40	50	50
37		Ampere meter	100A	Piece	3	3	3	3	3
38		Heating tube	1000W, stainless steel	Piece	9	9	9	12	12
39		Voltage meter	Standard	Piece	1	1	1	1	1
40		Digital-display voltage meter	500V, DH3	Piece	6	6	6	6	6
41		Touch screen	7-inch display	Piece	1	1	1	1	1
42		PLC	Mitsubishi	Piece	1	1	1	1	1
43		Three-color light	Siemens LED light	Piece	1	1	1	1	1
44		Emergency switch	φ22, Schneider	Piece	2	2	2	2	2
45		Power distribution cabinet	730×1250×1800mm	Piece	1	1	1	1	1
46	Others	Mechanical accessories	Screw, end seal, screw bolt, etc.	Batch	1	1	1	1	1
47	Others	Electrical accessories	High temperature tube, connector, etc.	Batch	1	1	1	1	1

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