Fully Automatic Concrete Block Production Line
1.Introduction to Fully Automatic Concrete Block Production Line
1) Annual output (double shift): 80-100 thousand cubic meters
2) Height
a) Curing room: 5700mm
b) Workshop: 8000mm
c) Maximum height of equipment (excluding cement silo): 5600mm
3) Floor Space
a) Equipment installation: About 600m2
b) Curing room: About 700m2
4) Working area of all the production line equipment (excluding raw material storage and block storage): 1300m2
5) Installed capacity of equipment: 160-180 KW
6) Total weight of equipment: About 120-130t
2. Function and More details of Fully Automatic Concrete Block Production Line
1) Modularization Production Line
The XH08-15, XH10-15 or XH12-15 block making machine plays a vital role in the fully automatic concrete block production line. You can choose 1 or 2 main machines in accordance with your requirements for product performance and investment scale. The height of produced blocks ranges from 50mm to 200mm, and the production cycle is 15-25s.
2) These devices are independently innovated and developed on the basis of latest production technology and our many years of professional experience.
3) With outstanding performance, reliable quality and easy operation, the concrete block production line can be used to manufacture various concrete blocks.
4) The concrete block production line makes use of intelligent integrated system. Through CC-LINK network or central bus, you can transfer data or access remote network, which helps to timely adjust programs, set parameters, edit or upgrade system and so on. The data may be processed rapidly and accurately. Moreover, it supports real-time condition monitoring and failure warning.
5) All the main components and parts are purchased from well-known international enterprises, including NSK bearing, Yuken electro-hydraulic directional control valve, Sicoma screw conveyor, Mitsubishi PLC and transducer, Omron sensor, etc., so as to effectively ensure the reliability and stability of our concrete block production line.
6) You need to provide the curing room, workshop and other auxiliary equipment for yourself. All kinds of moulds can be customized according to your drawings.
3. Work Flow
The fully automatic concrete block production line mainly consists of batching and mixing system, forming system, conveying system, packing system and so on.
The concrete block production line adds water to coal ash or silica sand, grinds them into slurry, adds lime powder, cement, gypsum and foaming agent, mixes them and pours them into moulds. After foaming and solidifying, the mixture will be cut into blocks or boards with various specifications, and sent into a curing room by a steam curing car. Through the curing of high temperature saturated steam, porous light aerated concrete products may come into being.
Compared with traditional building materials, the aerated block features light unit weight, high thermal insulation property, good sound absorption, ideal strength, excellent machinability and so forth. Since its raw materials contain coal ash, slag and other industrial waste, it is honored as "new energy-saving construction material". Its weight is 500-700kg/m3 that is only a quarter or one third of the clay brick or sand lime brick, and one fifth of normal concrete. As a kind of light-weight concrete material, the aerated block may serve as the infill wall of high-rise buildings or the load bearing wall of low-rise buildings. The models and quantity of related equipment depend on your design plan.
4. Main Technical Parameters
| Land | 8000 m2 |
| Raw material storage | 1000 m2 |
| Workshop | 2000 m2 |
| Curing room | 500 m2 |
| Block storage | 4500 m2 |
| Operator | 5 employees |
| Raw material feeding (loader) | 1 employee |
| PLC control panel | 1 employee |
| Finished block transporting (forklift) | 2 employees |
| Monitor | 1 employee |
5. Packing System
The concrete block packing system can be equipped with different automatic ink-jet printing machines in accordance with your requirements. The stacker directly works in this conveyor line. The stacked blocks may be bound vertically and horizontally by ropes, and covered with thin film, so as to ensure the compactness and water resistance of the stack. In this way, you can pile up over 3 layers of block stacks in a storage yard, which effectively reduces occupied area. Moreover, it is convenient to transport, pile up or load blocks, so the efficiency of packing system is considerably enhanced. The production information will be printed on the block stacks by the ink-jet printing machine, realizing digital management over the whole manufacturing process.
The device configuration and automation degree of the packing system can be customized according to your demands.
1. Block Packing Machine
2. Finished Product Conveyor
It is used to convey finished products, which facilitates the packing process.
3. Pallet Return Device
It helps to rapidly reuse pallets, so as to greatly improve the utilization ratio of pallets.
4. Pallet Storage Device
It put wood pallets in a warehouse. An electronic control cabinet is applied to control the reuse of pallets.
6. Concrete Blocks
Here are the finished concrete blocks manufactured by our fully automatic concrete block production line. The machines can be adjusted in line with your requirements.
Hollow block Paver Curbstone All types of availableconcrete bricks
Material Formulation
| Items | Load-bearing block | Non-load bearing block | Colored paver (250x250x60mm) | Solid brick | Curb | |||
| Speciation | Size:390x190x190mm | bottom layer | color layer | 240x115x53mm | 1000x150x300mm | |||
| Ratio (%) | Weight (kg) | Ratio (%) | Weight (kg) | Ratio (%) | Ratio (%) | Ratio (%) | Ratio (%) | |
| Cement P.O325 ﹟ | 12 | 2 | 8 | 0.96 | 17% | —— | 10% | 17% |
| Sand | 30 | 5 | 7 | 0.84 | 33% | 50% | 35% | 33% |
| Aggregate | 54 | 9 | 35 | 4.2 | 50% | —— | 55% | 50% |
| Coal ash | 4 | 0.6 | 50 | 6 | —— | —— | —— | —— |
| White Cement | —— | —— | —— | 45% | —— | —— | ||
| Pigment | —— | —— | —— | 5% | —— | —— | ||
| Weight | 16.6kg | 12kg | 6.8kg | 3kg | 85kg | |||
| Pressure | 10Mpa | 5Mpa | 30Mpa | 10Mpa | 30Mpa | |||
Notes
1. The above ratios are listed only for your reference. Appropriate adjustment is available to satisfy your needs.
2. The maximum diameter of the aggregate should be less than or equal to 10mm. The ratio of the aggregate power with the diameter less than 0.15mm should be lower than or equal to 20%.
3. Forming Cycle
1) Brick: 15-17s
2) Block: 20s
3) Curb: 25 s
4) Colored paver: 25 s
X.H Machinery is a professional supplier of concrete block production lines. Welcome to contact us.
Related Names
Aerated Concrete Block Production Line | Concrete Block Making Machine | Construction Equipment
Links：https://www.globefindpro.com/products/61411.html
