The pass-through monorail blast machine is a batch type shot blasting machine used to remove sand, grit, rust, oxidized layer and other contaminants from small or medium sized castings, forgings and alloy parts, thus providing steel constructions with necessary pre-treatment before painting.
System Configuration
As an overhead monorail blast cleaning machine, our monorail blast machine is made up of several parts as demonstrated below.
These parts are manufactured by welding structural steel frame with steel plates, and the blast cabinet is protected by wear resistant lining plates that are fixed by protective nuts for easy replacement. For pre-blastroom and post-blastroom which are connected directly before and after the pass-through monorail blast machine respectively, they are protected by wear resistant rubber plates, and two steel reinforced rubber plates are installed at the entrance to avoid abrasive splashing.
2. Blast Wheel AssemblyOn one side wall of the blast cabinet, there are 4-6 blast wheel assemblies, and their positions and angles are determined by computer-aided 3D dynamic simulation. In this way, work pieces will receive thorough surface cleaning with minimized dead zone.
The abrasive reclamation system is made up of screw conveyor, bucket elevator, sand separator, pneumatic valve (for abrasive transport), abrasive delivery chute, etc.
Our pass-through monorail blast machine uses overhead monorail to transfer work pieces to target workstations at a high speed, thus saving time and enhancing productivity. At the same time, fewer lifting tools are required, so the guide rail is released from heavy burden.
5. Other Parts
Aside from the above, this metal surface treatment equipment also contains dust removal system, start-up system and electrical control system.
Ordering Information
As a professional shot blasting machine producer and wholesaler in China, KAITAI could customize pass-through monorail blast machine in max. work piece size, number of blast wheel, number of workstation, size of shot blast cabinet and other aspects to best-fit every application.
Item | Unit | Q583 | Q585 | Q5810 | Q588 |
Max. work piece size | mm | Ф800×1500 | Ф800×1200 | Ф1300×2800 | Ф550×2200 |
No. of workstations | - | 2 | 4 | 6 | 4 |
No. of blast wheels | - | 4 | 6 | 6 | 4 |
Abrasive consumption rate | kg/min | 4×250 | 6×360 | 6×330 | 4×480 |
Power of blast wheels | kW | 4×15 | 6 ×22 | 6×22 | 4×22 |
Max. loading capacity of hook | kg | 300 | 500 | 1000 | 800 |
Productivity | Hook/hour | 40 | 55 | 50 | 30 |
Blast cabinet size | mm | 3062×1800×2800 | 8500×1800×3885 | 8500×2300×4800 | 6800×2600×3325 |
Air requirement | m3/h | 15000 | 18000 | 18000 | 17200 |
Total power | kW | 74.5 | 186.85 | 186.85 | 121.05 |