Automotive Mold

Since the establishment, our company has been providing precision molds for all parts of the car. We have purchased large advanced production equipment and set up an engineering team of 60 people for producing the best automotive mold in the industry.

We provide molds for auto parts such as radiator, dashboard, door, inner cavity, inner decoration, etc. to companies like Toyota, GM, Nissan, Honda, VW, Volvo, BMW, Citroen, and Peugeot. These companies have strict requirements on the design, processing, and testing of automotive mold. This has urged us to adjust our standards to higher ones and also helped us form the habit of pursuing better quality.

1. We adopt the industry's leading software: CAD/CAM, Solid Works, Pro/E, Power Mill, and Mold-Flow Simulation

2. DFM Report: we use mold flow software to analyze 3D mold flow chats and set the structure of the automotive mold. If necessary, adjustments can be made on 3D charts.

3. Design automotive mold according to the requirements of customers
Standard Mold Base: LKM
Standard Mold Accessories: Hasco, DME
Hot Runner: Mold Master, Yudoo, HRS

4. Mold manufacturing process
a. CNC Machine Center
b. WEDM
c. EDM
d. Fly Casting: there are two mold clamping machines and their clamping force is 1200 tons and 500 tons respectively.
e. Coordinate Measuring Machine: used to inspect workpieces after each processing step.

5. Customer specified mold surface treatment
a. Polishing
b. High gloss polishing or mirror polishing
c. Texturing, like VDI texture

Kwok Fai specializes in making custom molds for automotive interior components. We have produced injection molds for A column, B column, C column, instrument panel, air outlet, door, seat, etc. These parts are the basic components of an automobile. They require higher surface quality and different injection molding materials as well as molding methods.

Technical Parameters

Mold Type	Injection mold
Plastic Material	PP, ABS, PA GF, ASA
Cavity Number	1 1, 1, 2, 4 , 8
Steel Material Type	P20, H-12
Runner System	2 sets of HRS
Mold Service Life	100000-1000000 shots
Mold Size	100mm×100mm - 2500mm×4500mm
Mold Weight	0.1T-40T
Gate Type	Valve gate, side gate, and sub gate
Molding Machine	various injection molding machines of 50-3000 tons

Examples


SUV molds for export to USA
SUV molds for export to USA
Land Rover molds for export to UK
Land Rover molds for export to UK
Chinese grille mold

We not only provide auto moulds but also produce inspection tools for automotive molds. Accordingly, we can check the injection molded parts at any time to improve our mold production accuracy and avoid unnecessary waste. The inspection tools can be manufactured according to the requirements of customers. We have provided many domestic and foreign customers with professional inspection tools.

Inspection tool for grille trim strip
for export to South Africa
Inspection tool for grille trim strip
for export to South Africa
Inspection tool for Honda grille



Inspection tool for Honda grille

Inspection tool for automobile
B-pillar