Lightweight Wall Panel Making Machine

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1. Pre-foaming machine
2. Vulcanizing drying bed
3. Warehouse storing EPS particles
4. Spiral pipe

5. Material mixer
6. Cement silo
7. Control room
8. Grouting machine

9. Mould
10. Movable stacker
11. Forklift
12. Finished products

Introduction of Lightweight Wall Panel Making Machine
The lightweight wall panel making machine, also called wall panel production line, is able to rapidly manufacture internal partition board, insulation board and external wall panel. Through measuring, mixing, forming and other procedures, lightweight aggregate, binding material, filling material and reinforcing material will be made into qualified lightweight wall panels with accurate dimension.

Lightweight Wall Panel Making Machine—Major Raw Materials
1. Lightweight aggregate: Expanded perlite, haydite, shale, EPS particle, volcanic ash, etc.
2. Binding material: Cement, gypsum, magnesium oxychloride cement and so forth
3. Filling material: Coal ash, slag, plant fiber, gangue, construction waste and so on
4. Reinforcing material: Glass fiber, steel wire, plastic steel, etc.

Lightweight Wall Panel Making Machine—Applications
The lightweight wall panel may act as the internal or external partition board in high-raise buildings. As a kind of energy-saving wall material, it comes with high quality, good ruggedness, light weight, environmental protection, heat preservation, sound insulation, fire protection, easy installation, low cost, impact resistance, water tightness and so forth. Based on the unique technology, the lightweight wall panel making machine leaves out roasting and curing treatment.

Lightweight Wall Panel Making Machine—Features of Lightweight Wall Panel
Adopting fiber cement or calcium silicate surface, the lightweight wall panel is filled with light-weight composite materials. Compared with traditional building materials, it allows dry construction. Since the panel is thinner and lighter than other materials with the same strength, the room area is correspondingly increased and the building load is considerably reduced.

Advantage

1. Light weight
2. Recyclable
3. Fire resistant
4. Seismic resistant

5. Moisture proof
6. Water proof
7. Sound insulation
8. Thermal insulation

9. Heat insulation
10. Cold insulation
11. Nailable
12. Eco-friendly and economical

Technical Performance Indication of Lightweight Wall Panel

Item	National Standards			Testing Index
Item	60mm	90mm	120mm	60mm	90mm	120mm
Anti-impact capacity (times)	≥5	≥5	≥5	≥8	≥10	≥15
Anti-bending breaking load/ dead load (times)	≥1.5	≥1.5	≥1.5	≥3	≥4	≥5
Compressive strength (MPA)	≥3.5	≥3.5	≥3.5	≥3.5	≥3.5	≥3.5
Softening coefficient	≥0.8	≥0.8	≥0.8	≥1.0	≥1.0	≥1.0
Surface density (kg/m2)	≤70	≤90	≤110	≤55	≤70	≤85
Moisture absorption rate (a/ %)		≤12/10/8			≤10/9/7
Drying shrinkage value (mm/m)	≤0.6	≤0.6	≤0.6	≤0.45	≤0.5	≤0.5
Hanging force (N)	≥1000	≥1000	≥1000	≥1200	≥1300	≥1500
Sound insulation capacity in the air (dB)	≥30	≥35	≥40	≥35	≥40	≥45
Fire resistance period (h)	≥1	≥1	≥1	≥1.5	≥3.5	≥45
Heat transfer coefficient (b/w/m.k)			≤1.0			≤1.0
Radioactivity limit (solid board)	≤1	≤1	≤1	≤1	≤1	≤1
Inner radiation index	≤1	≤1	≤1	≤1	≤1	≤1
outer radiation index	≤1	≤1	≤1	≤1	≤1	≤1

Lightweight Wall Panel

Application

Semi-automatic moulding machine

Automatic moulding machine

Wall Panel Moulding Machine Parameters
Normal size	Thickness	PCS/circle
	75mm	2440x610x75 (10-12PCS)
	100mm	2440x610x100 (8-9PCS)
	150mm	2440x610x150 (6-7PCS)
Dimension(mm)		3300x2561x1360

Specification	60Series	75Series	90Series	120Series	150Series
Thickness(mm)	60	75	90	120	150
Length(mm)	2440-3000
Width(mm)	610	610	610	610	610
Density(kg/㎡)	48±5	55±5	60±5	72±5	88±5
Fire resistance period (h)	1.5	2	3	4	4
Note: Customization is available in size.

Wall Panel Grouting Machine Parameters

Function	Grouting capacity	Working press	Motor power		Size	Components
Transferring the materials within a mixer and forcibly injecting them into a moulding machine	1 m3	0.6 MPa	Walking motor: 1.2 KW	Air compressor motor: 5 KW	3000×1200×2000 mm	Grouting machine, running gear, air compressor, pipeline

Wall Panel Mixing Plant Parameters

Model		QBJ1200
Feeding capacity(L)		1700
Discharge capacity(L)		1200
Productivity(m3/h)		1.5-6
Mixing speed(r/min)		26
Maximum aggregate diameter(mm)		5
Mixing motor	Model	XWD7-11-59
	Power(Kw)	11
Weighing accuracy		≥3%
Water supply accuracy		≥3%
Water pump motor model		65JDB-1.1
Elevator model		TSJ350
Foam machine model		KT-M12
Discharging height(mm)		2780

Wall Panel Mobile Automatic Stacker Parameters

Motor power		Cylinder stroke		Capacity/Set		Dimension	Components
Hydraulic unit motor	4 KW	Wall panel pushing device	980 mm	Thickness: 75mm	12 PCS	4500×3700×1150 mm	Hydraulic unit motor, turnover cylinder, demoulding device, wall panel pushing device, running gear, electric control cabinet
				Thickness: 90mm	10 PCS
Walking motor	XWD3-4-47 3 KW	Turnover cylinder	650 mm	Thickness: 100mm	9 PCS
				Thickness: 150mm	7 PCS
Demoulding motor	XWD1.1-3-59-4 1.1 KW			Thickness: 200mm	5 PCS
Function It takes out wall panels from the moulding machine, collects them together, turns them through 90 degrees, and conveys them to a specified place. Then, the panels will be transported to a curing room by a forklift.

EPS Pre-expander Parameters
Model		PSJ-1000
Dimension of tank	Inner diameter	1100
	Height	1500
Cubage of pre-expander		1.6
Foaming density		10-60
Production efficiency		150-300
Steam pressure		0.4-0.8
Compressed air pressure		0.6-0.8
Steam inlet		50
Inlet of compressed air		50
Sewage outlet		80
Exhaust outlet		80
Overall dimension		180022004600

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