Ceramsite Sand Production Line

In a ceramsite sand production line, raw feed is processed into a tiny, solid ball shape with ultra-smooth surface, via crushing, screening, calcining, and cooling processes. According to the variety of material to be crushed, different configurations may be used. The equipment is ideally suitable for processing clay, gangue, pulverized coal, shale, and urban sewage sludge.

Process Flow

1. Silo ; 2. Conveyor ; 3. Rotary Dier ; 4. Air-Flow Dust Remover; 5. Conveyor ; 6. Conveyor ; 7. Dic Feeder ; 8. Dust Remover ; 9. Rotary Kiln ; 10. Elevator ; 11. Silo ; 12. Ball Mill ; 13. Elevator ; 14. Rotary Cooler ; 15. Burner (Gas /Oil)

1.Ceramsite Production Equipment
I. Uniform granule size
II. High size reduction ratio
III. Reliable operation
IV. Sturdy construction with extended use life

2. Usage
The ceramsite sand production line is primarily designed to produce ceramic particles, or ceramsite sand as some might call it. Light weight, low density, maximum air permeability, low breakage rate, maximum softening coefficient and exceptional frost resistance are common characteristics of ceramsite sand.

Due to its desired properties, ceramsite sand is widely used in building materials, gardening, refractory, chemical, and oil industries. Advancement in processing technology allows ceramsite sand to become more widespread than ever.

3. Process
I. Plasticizing
The plasticizing process can be applied to clay and clayey material.

Process Flow
Clay--plasticizing, surface smoothing by roller, granulating-roasting-cooling-finished product

II. Mud-into-Ball
This processing technique is suitable for fly ash as well as powdery material

Process Flow
Fly ash-mixing, surface smoothing-granulating-roasting-cooling-finished product

III. Powder-into-Ball
In powder-into-ball practice, shale or gangue is sent through drying, grinding, pre-wetting, granulating, roasting, and cooling. Special additives may be needed for this process.

IV. Breaking
This method is mainly suitable for shale.

Process Flow
Raw feed-breaking, sizing-roasting-cooling-finished product

Fuels
According to local fuel supply condition, bituminous coal, crude oil or natural gas can be used

3. Equipment on Ceramsite Sand Production Line
Major equipment used in production of ceramsite sands includes crusher, screen, belt conveyor, feeder, discharge machine, raw material storage warehouse, dust-fall room, induced draft fan, kiln, coal injection system, and control cabinet. Stepless motor is used to control the material feeding speed, rotation speed of kiln, and more.

Related Names
Ceramic Pellet Manufacturing Machine | Mineral Crushing and Screening Equipment | Ceramsite Sand Making Machine