Home 1650-type Steel Coil Rotary Shear Line

1650-type Steel Coil Rotary Shear Line

Straightening machineStackerBelt conveyorShearing machine




Scope of Application
1. This 1650-type steel coil rotary shear line is a cross cutting line, which is applicable for the high-precision cutting of metal plates with the thickness from 0.2mm to 3.2mm. The maximum width of steel strips to be cut is 1650mm, and the maximum weight of steel coil reaches 25 tons.
2. Our product is often used for cutting and processing the copper sheets, aluminum sheets, cold-rolled sheets, pre-painted steel sheets, stainless steel sheets, electrolytic galvanized sheets, and hot-dip galvanized sheets, among others.
3. By utilizing the precise machined parts and satisfactory configurations, the maximum feeding speed of the 1650-type steel coil rotary shear line is 80m/min, and the length tolerance of the plate is ±0.2mm under condition of uniform velocity. The diagonal tolerance can reach ±0.5mm, and the thickness of burrs is only one thirtieth of that of the plate. In addition, the stacking fault is less than 1mm, and the evenness of the plate achieves a 10-fold improvement.
4. Our 1650-type steel coil rotary shear line is perfect for those customers who have high annual output of machined plates with the width from 400mm to 1300mm. For those materials with the width of less than 400mm, the 1250-type or other small-sized shear line is desirable, which can avoid wasting resources.
5. So far, our company has made 4 sets of the 1650-type steel coil rotary shear line. We have cooperated with Shandong Xiaochuang Sheet Metal Processing Co., Ltd., Ningbo Dongxiang Steel Plate Processing Co., Ltd., and Shandong Guanzhou Group. All these sets have been put into production without a hitch. The clients highly appreciate the quality and stability of our product.

1650-type Steel Coil Rotary Shear Line

Characteristics
1. Appearance
This 1650-type steel coil rotary shear line features high-rigidity structure, elegant appearance, and reasonable layout.


2. Quality
Owing to the top-ranking processing, assembling and painting techniques, our equipment is provided with low failure rate and ultra high durability. The time and cost for maintenance are also greatly saved. Moreover, this product comes with the high-rigidity leveling machine and the 6- roller system including 17 work rolls, 19 intermediate rolls, and 210 back-up rolls. Then, the plate can get a 10-fold improvement, and the high-strength plate can be also leveled.


The shearing machine can be customized with double-crankshaft structure. This flying shear system is imported with original packaging from Japan. The high dynamic stability design helps realize the faultless, high-precision shearing process.


3. Efficient Operation
The maximum shear frequency can reach 160 sheets per minute, and the maximum feeding speed is 80m per minute. Two sets of stackers are used for interchangeable operation. The multi-station packaging system can enormously raise the working efficiency. Furthermore, two stations for coil preparation can improve the lifting efficiency of the crane.


4. Amazing Automation Capability
a. The cutting length is variable for use.
b. The stacking capability is monitored in real time.
c. The self-driven loading of coiled materials can be realized.
d. The position of the decoiler shaft in the production line can be adjusted of its own accord.
e. The real-time detection of the stacking height allows the height of the elevator to be automatically adjusted.
f. By detecting both tension and position of the plate, the automatic beating operation can be realized to make plates orderly.
g. By detecting the cutting tension of the knife in real time, both the automatic shutdown function and the changeover of the stacking rack can come true.


5. Nice Human-Machine Interface
This 1650-type steel coil rotary shear line is mounted with the industrial display and two sets of superior-quality cameras. The stacking process can be detected in real time. The touch screen helps users complete different operations, such as the fault alarm, fault diagnosis, operating conditions, as well as the setting, modifying and commissioning order of the technical parameters.


Moreover, this product is designed with the thorough warning system. When the equipment breaks down, the touch screen will display both historical alarm information and real-time alarm information. Then, the system will activate the warning indicator, and simultaneously the sound-light warning light will start to work. In this way, the equipment can be operated smoothly.


Technical Parameters
Raw Materials Materials Aluminum sheets, copper sheets, cold-rolled sheets, pre-painted steel sheets, stainless steel sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, and more
Weight of Coil 25 tons
Width of Steel Coil 400~1650mm
Thickness of Steel Coil 0.2~3.2mm
Internal Diameter of Steel Coil φ 508/610mm
External Diameter of Steel Coil φ 800mm~φ20 00mm
End-Product Specifications Length of End Product Minimum: 300mm Maximum: 5000mm (customizable)
Length of the First Stacker 3000mm or customized
Length of the First Stacker 5000mm or custom-made
Equipment Capacity Max. Velocity 80m/min
Threading Speed 15m/min
Length Tolerance ± 0.3mm (constant speed)
Diagonal Tolerance ± 0.5mm/2m
Burr ≤ 1/25 thickness of plate
Deviation between Stacking Layers ≤ 1mm
Evenness Less than one-fifth of the condition of the raw material
Plate Appearance 5-fold improvement
Plate Surface No visible defect
Automatic Capacity Automatic Adjustment of the Center of the Uncoiler The position of the decoiler shaft can be automatically adjusted in the production line.
Automatic Beating Function 1. Both tension and position of the plate can be examined. 2. The automatic beating operation can be realized to make plates orderly.
Automatic Stacking Function 1. Real-time detection of stacking height 2. The height of the lift can be automatically regulated.
Fixed-Tension Cutting Function 1. Real-time detection of the cutting tension of the knife 2. The automatic shutdown function can be realized. 3. The stacking rack can be changed.
Automatic Cutting Function The shearing length can be optimized for use.
Camera Function Real-time monitoring and stacking capabilities
Automatic Feeding Function The function of automatically loading coiled materials can be realized.


Based on customer needs, this 1650-type steel coil rotary shear line is customizable.

Process Flow Diagram of 1650-type Steel Coil Rotary Shear Line

Related Names
Stainless Steel Cutting Machine | Steel Plate Shearing Machine | Metal Working Equipment


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