Slitting Machine | Vertical Edge-Scrap Coiling Machine | Coiler | Tension Control System |
Applications
1. This 1650-type steel coil slitting line is appropriate for the high-precision cutting of metal plates with the thickness from 0.3mm to 4.0mm, the maximum strip width of 1650mm, and the maximum coil weight of 25 tons. It is generally used to process copper plates, aluminum plates, stainless steel plates, cold-rolled sheets, color-coated sheets, electrolytic galvanized sheets, and hot-dip galvanized sheets, among others.
2. Our company has cooperated with Shandong Xiaochuang Sheet Metal Processing Co., Ltd., and Ningbo Dongxiang Steel Plate Processing Co., Ltd. So far, we have produced 2 sets of 1650-type steel coil slitting line, which have been put into production successfully. Both quality and stability of our product are highly praised by our clients.
3. This type machine works efficiently, thus offering considerable benefits. It is ideal for those clients who have high yearly output of machined plates with the width from 400mm to 1650mm. The metal plate with the width of below400mm is recommended to be processed by the 1250-type or other small-sized equipment, so as to prevent wasting resources.
Characteristics
1. Our 1650-type steel coil slitting line is designed with high-rigidity structure, elegant appearance, and rational process layout.
2. This product takes advantage of the seamless winding technology. In addition, the tension control system makes use of the wool felt. It can be also installed with the RB21 series or BB series belt tensioner imported from Japan.
3. The on-line type edge scrap machine can be mounted for coiling the edge material of over 2mm. Its speed is synchronous with the speed of the slitting machine. As an option, the off-line type tension-free coiling machine can be assembled for coiling the edge material of below 2mm.
4. Moreover, this 1650-type steel coil slitting line can offer the maximum cutting speed of200m/min, and the maximum quantity of strips to be slit reaches 30. Additionally, the width tolerance is ±0.05mm. The thickness of burrs is one thirtieth of that of the plate, and the minimum width of slit strips reaches 25mm.
The double knife holder is configured to enormously improve the processing efficiency of our equipment. The off-line knife positioning system helps reduce the time used for positioning knives. Furthermore, our product can be mounted with the off-line separation device, which can save the time for separation and configuration. The powerful automated capacity can greatly reduce the operating time.
5. Thanks to the admirable human-machine interface, a variety of operations can be completed on the touch screen, such as the fault alarm, operating conditions, fault diagnosis, as well as the setting, modifying and commissioning of technical specifications.
The entire machine comes with the impeccable warning system. Once the equipment breaks down, the touch screen will display both historical alarm information and real-time alarm information. The system will activate the warning indicator at the top right corner of the touch screen, and simultaneously the sound-light warning device will start to work to further guarantee the smooth operation of our equipment.
6. Beyond that, our 1650-type steel coil slitting line provides such automation capabilities as the automatic loading of coiled materials, the self-acting strip threading, the automatic processing of both loop strip and tailing, the automatic positioning of oblique mouth, fixed-length or fixed-weight cutting, the self-acting centering of the center of the decoiler, the automatic regulation of the tension of the edge scrap machine, as well as the self-acting detection of the small-diameter tailing. Also, the height of the coil lifter will be adjusted in accordance with the change of the coil diameter.
7. By adoption of the high-precision processing equipment and high-quality purchased components, the 1650-type steel coil slitting line features low failure rate, high reliability, as well as great reduction of time and cost for maintenance.
Raw Materials | Materials | Cold-rolled sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, pre-painted steel sheets, stainless steel sheets, aluminum sheets, copper sheets, etc |
Max. Weight of Coil | 25 tons | |
Width of Steel Coil | 400~1650mm | |
Thickness of Steel Coil | 0.3~4.0mm | |
Internal Diameter of Steel Coil | φ508/610mm | |
External Diameter of Steel Coil | φ800mm~2000mm | |
Processing Capability | 3.0 mm wide | 9pcs |
2.5 mm wide | 12pcs | |
2.0mm wide | 18pcs | |
1.5mm wide | 25pcs | |
Less than 1.0mm wide | 33pcs | |
Machine Capacity | Max. Speed | 150mm/min (Customizable, Maximum: 200m/min) |
Threading Speed | 15m/min | |
Width Tolerance | ±0.05mm | |
Burr | ≤1/30 thickness of plate (in relation to blade clearance and blade point) | |
Snake Shape | 1.0mm/2m | |
Edge Misalignment of Coil | ≤0.5mm | |
Coil Cone | ≤2.0mm | |
Automated Capacity | Automatic Detection of Small-Diameter Tailing | 1. The small-diameter tailing can be detected. 2. The line speed can be automatically adjusted. |
Automatic Feeding | 1. Both height and width can be automatically centered. 2. The center of the decoiler can be automatically adjusted. 3. Other advantages include precise calculation, high safety and reliability, and easy operation. | |
Automatic Strip Threading | 1. The width of plate can be automatically calculated. 2. The side guide system can be automatically positioned. 3. The No.1 loop is automatically formed. 4. Easy to operate 5. Safe and reliable | |
Fixed-Length Automatic Processing | 1. The cutting length is calculated automatically. 2. The system can automatically match the preset length with the cutting length. 3. It is safe and reliable. | |
Automatic Adjustment of the Center of the Uncoiler | It is used during the automatic feeding process. | |
Coordinated Operation of Production Line | During the automatic cutting process in the production line, the speed is matched, and the uncoiler gives stable tension. In addition, no newly increased defect can be found on the surface of the plate, and the working efficiency is high. | |
Automatic Selection of Stacker | The system can automatically select the stacker in accordance with the number of sheets. | |
Automatic Change of Knife | When configured with double knife holder, the system can offer this function. | |
Automatic, Slow Lifting of Coil Separator | The coil separator is lifted automatically and slowly as the diameter of coil is changed. | |
Automatic Adjustment of Tension of the Edge Scrap Machine | During the automatic production process, the coiling tension of the edge scrap machine is automatically adjusted according to the degree of tightness of the edge scrap. |
This 1650-type steel coil slitting line can be customized to meet the requirements of our clientele.
Process Flow Diagram of 1650-type Steel Coil Slitting LineRelated Names
Metal Slitter Rewinder Machine | Steel Coil Processing Machine | Steel Strip Making Equipment