Crystal Glass Mosaic Tile Production Line

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Crystal Glass Mosaic Tile Production Line

The crystal glass mosaic tile production line comprises of glass washer,multi-blade glass cutter, silk screen printer, drying line, mosaic paddlemachine, chromatographic proofing furnace, and roller electrothermal (gas) tunnelcalcining kiln.

The crystal glass mosaictile production line is mainly used to make plate glass with 4mm to 10mm thickness into all kinds of crystal glass mosaictile. The monthly output can be 5,000 to 20,000 square meters. Thisnew-generation environmental friendly product has the advantages of highefficiency, low power consumption, and high accuracy in temperaturecontrolling. The production cycle is 50 days.

Technical Specification

Furnace Length

28-36m, segmental

Cross Section of Furnace Mouth

0.8-1.3m (two boards or three boards)

Maximum Service Temperature

1,000℃ (adjustable)

Electric Power

120-250 (kW/380V)

Heating Method

Electric

Electric Heating Element

Electric furnace heating wire, silicon carbide rod

Temperature Controlling Method

PID intelligent digital display temperature controlling, SCR module controlling, linear scale output, manual and automatic adjustment, ±1℃ accuracy. (Computer remote controlling designable.)

Temperature Controlling Point

4-6 points

Rollers

φ40mm alumina ceramics rollers

Driving Method

Helical gears

Rollers Speed Controlling

2 grades frequency conversion speed regulation

Cooling Method

Natural cooling or forced cooling

Models of Crystal Glass Mosaic TileProduction Line

Model

Power (kW)

Temp. (℃)

Controlling Method

Rollers Speed (min/mm)

Cross Section of Furnace (mm)

Length of Furnace (m)

WRBT-9

1,000

PID intelligent controlling

150-600

B500×H80

WRBT-16

160

1,000

PID intelligent controlling

150-600

B800×H100

WRBT-18

180

1,000

PID intelligent controlling

150-600

B1000×H100

Electrothermal Kiln
The kiln adopts segmental steel structure with each section 2m long. The maximum service temperature is 1,000℃.It comes with ceramic rollers and helical gears driving method. Frequencyconversion speed regulation and PID intelligent multi-points temperaturecontrol are also available.

Specification and Output

Specification of Mosaic Tile

Daily Output 24h

Rollers Furnace

Total Power Consumption

Power Consumption Per Square Meter of Mosaic Tile

4mm -10mm

150-100 ㎡

L24m×B1.8m×H1.5m

210Kw/380V

12-15Kw/ ㎡

4mm -10mm

300-240 ㎡

L28.5m×B2.0m×H1.5m

300Kw/380v

10-12 Kw / ㎡

4mm -10mm

450-360 ㎡

L36m×B2.5m×H1.5m

400Kw/380v

10-12 Kw / ㎡

4mm -10mm

600-500 ㎡

L36m×B3.0m×H1.5m

500Kw/380v

10-12 Kw / ㎡

Natural Gas Kiln
This kiln also adopts segmental steel structure. Each section is 2m long. It has the same ceramic rollers andhelical gears driving method. In addition to frequency conversion speedregulation, it has several functions such as automatic ignition and automaticconstant temperature controlling. The maximum service temperature is 1000℃.

Specification and Output

Specification of Mosaic Tile

Daily Output 24h

Rollers Furnace

Total Power Consumption

Power Consumption Per Square Meter of Mosaic Tile

4mm -10mm

150-100 ㎡

L30m×B2.0m×H1.8m

50Kw/380V

25-40m³/ ㎡

4mm -10mm

300-240 ㎡

L35m×B2.5m×H1.8m

60Kw/380v

30-50 Kw / ㎡

4mm -10mm

450-360 ㎡

L40m×B3.0m×H1.8m

60Kw/380v

40-65m³/ ㎡

4mm -10mm

600-500 ㎡

L45m×B3.5m×H1.8m

60Kw/380v

60-85m³/ ㎡