Steel Plate Hardening Complete Equipment

This equipment can be used for bending the steel plate. It adopts IGBT power module made by Siemens of Germany and a series resonant half-bridge circuit mode. And its power factor is up to 98% which is more energy-saving than traditional available silicon with 25-30 %. The size of the equipment is small, so it can be installed easily. Steel plate hardening complete equipment has perfact automation, such as automatic protection features of overvoltage, overcurrent, overheating, water and other, heating by divided into periods or continuous, stepless power, ing by pneumatic, PLC control, stepless speed and closed-loop temperature control, etc. All of these can make sure the heating consistency of each workpiece.

 
The Application Scopes of t
Application: heating, bending and hardening the whole steel plate

Steel plate size: length × width × thickness (mm)

617 × 250 × 13

617 × 250 × 16

617 × 250 × 19

Efficiency of hardening: 1piece of steel plate/min
Material of the steel plate: 30GM

Heating temperature: 900℃-930℃

HRC: 48℃-52℃

Composition of Steel Plate Hardening Complete Equipment
1.XZ-600KW solid power supply

Model	Power	Frequency	Maximum input current	Input voltage	Water pressure	Circuit mode	Power factor
XZ-600	600KW	6-8 KHZ	900A(Single phase )	380V-400V	0.15Mpa	IGBT series connection	98%

2.LBL-7 closed cooling system 

Number	Cooling capacity Kcal/h	Fan flow m3/h	Working flow m3/h	Diameter of water pipemm	Capacity of circulating water tank L	Weight  kg	Size L×W×H mm
LBL-7	225000	38000	25-36	76	500	1800	2550 × 1300 × 2200

3.PLC control feeder machine
Our machine is a simple integrated PLC designed by Omron. The machine contains the E-type and N -type CPU units. E-type CPU unit can control the machine by the order of basic, move, arithmetic and contrast, as well as N-type CPU units can connect to the programmable terminal, the frequency converter and servo drives. It has the 20/30/40 point type CPU and standard USB port of CP1E/CP1L/CP1H. It also has the N-type built-in RS232 port with positioning function of expanded 2 serial. You can operat the machine conveniently with 2-axis output control scale which is up to 100KHz and easy to see the floating-point operations of I/O status.

4.1set of far-infrared temperature control system 

Infrared temperature measurement system is equipped with online non-contact thermometer. The infrared thermometer is a kind of photoelectric sensor which can detect thermal radiation. The sensor with a million second response speed can detect the moving object conveniently. And the system is controlled by temperatureand its temperature probe is fixed, so it avoids the difference between actual temperature and required temperature due to grid voltage fluctuation, human factors and the intensity of light. In this way, the quality of product can be improved. Technical parameters of Infrared temperature measurement system are as follows:
Measuring range : 200℃-1200℃

Measuring precision: ±10℃
Repeatability precision: ±0.5%

Response time: 10ms (95%)
Collimation: laser aiming (2 laser, the maximum output power of 1mw, 650nm)