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Ampoule Linked Production Line

 



Ampoule Linked Production Line
Model: ALX-A


Main Applications
The production line, which consists of a ampoule wahing machine, sterilizing dryer and ampoule filling and sealing machine, is used in the production of ampoule. It is fit for alternate water and air spray washing of the B type easily broken retort ampoule, hot air laminar drying and sterilizing, and multi-needle filling and sealing.

Features of Ampoule Linked Production Line
The whole ampoule machine is under PLC control, and can be operated with single machine.
The working state of each position, which is displayed by light pole or by man-machine interface, is automatically supervised.
In the clear room, detector can be mounted for site supervision.
With PC automatic checking function, the machine stops automatically in case of failure, and the failure position and trouble shooting can be displayed for easy repair.
The vertical ultrasonic wave washing machine is equipped with over-load protection device for safety.
The sterilization dryer adopts surface cooler technology, realizing no-suction wind and zero discharge.
The filling machine uses step type table for easy washing, with optional peristaltic pump, glass pump and ceramic pistion pump for option.
Visual talking device can be provided according to custemer's requirement.
The application of the servo motor driving, PLC, frequency converting speed regulation makes the control system of this ampoule production line reach the world advanced level.

Technical Specifications of Ampoule Linked Production Line


Model No.

ALX-A ampoule linked production line

Type of unit

KCQ40 ampoule ultrasonic wave cleaning machine SZAL400/32 tunnel sterilization dryer AGS8 ampoule filling and sealing machine

KCQ60 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS8 ampoule filling and sealing machine

KCQ80 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS10 ampoule filling and sealing machine

Applicable specification

1ml 2ml 5ml 10ml 20ml ampoule

1ml 2ml 5ml 10ml 20ml ampoule

1ml 2ml 5ml ampoule

Filling precision

Conforming to 《Pharmacopoeia of the People's Republic of China》

Filling pump precision

≤±2%

Qualified product rate

≥99%

Distiller Water

0.25Mpa 50℃ 0.3m3h

0.25Mpa 50℃ 0.45m3/h

0.25Mpa 50℃ 0.6m3/h

Compressed Air

0.25Mpa ≈30m3/h

0.25Mpa ≈45m3/h

0.25Mpa ≈60m3/h

Power

49.44 kw

60.24 kw

Vacuum

Suction rate 17m3 Extreme vacuum 150mbar

Number of operators

3

Outline Dimension

8920×2295×2350(mm)

8920×2345×2350(mm)

Weight

~6300kg

~6400kg



Ultrasonic Wave Washing Machine
Model: KCQ80(60)(40)

Main Applications
Our ultrasonic wave washing machine is ideally suited for automatic washing of various kinds of ampoules. Specifically, it is mainly used for the washing of 1ml, 2ml, 5ml, 10ml and 20ml ampoules.

Features of Ultrasonic Wave Washing Machine
This machine, which is of vertical rotation structure, uses mechanic hand to clamp and overturn the bottle, and washes the bottles by ultrasonic washing and water-air alternation spray.
It employs an overload protection device, making it stop immediately when the main shaft is overloaded.
On the washing control cabinet, there are filling machine's working state feedback light and visual talking or man-machine interface display and control, enabling the operator to know the clean room internal working state at any time.
The washing process is automatically controlled according to the working states of the filling machine and the dryer.

Technical Specifications of Ultrasonic Wave Washing Machine


Model No.

KCQ40

KCQ60

KCQ80

Applicable sizes

1ml 2ml 5ml 10ml 20ml

1ml 2ml 5ml 10ml 20 ml

1ml 2ml 5ml 10ml 20ml

Power

10.54kw

Water consumption

0.25Mpa 50℃ 0.3m3/h

0.25Mpa 50℃ 0.45m3/h

0.25Mpa 50℃ 0.6m3/h

Air consumption

0.25Mpa 30m3/h

0.25Mpa 45m3/h

0.25Mpa 60m3/h

Outline dimension

2170×2230×1400(mm)

Weight

1900kg



Ampoule Tunnel Sterilization Dryer

Main Applications
Our ampoule tunnel sterilization dryer is mainly used on the injection linked production line of pharmaceutical factories. It is suitable for continous drying, sterilizing and pyrogen removing of the washed ampoule or big/small glass medicine bottle.

Features
Using heating of “hot air laminar flow”, it achieves constant and even heating
Short sterilization time, good sterilization effect
High production capacity

Ampoule Filling and Sealing Machine
Model:
AKGFS8

Main Applications
AKGFS8 is a new type dual-purpose machine designed for ampoule filling and sealing. It is mainly applicable to 8-needle filling and sealing of 1ml~20ml ampoule and 10-needle filling and sealing of 1ml~5ml ampoule. And antibiotic bottle medicine liquid filling, stopper adding and semi stopper adding are mainly applicable for 2ml~15ml, 8-needle filling.

Brief Introduction
The kind of pharmacy equipment mainly consists of transmission part, bottle inlet part, filling part, stopper adding part, bottle outlet part and hopper framer. Optional peristaltic pump, glass pump and ceramic pision pump are available for you to choose. This machine can be either for single machine production, or for linked production line.

Features of Ampoule Filling and Sealing Machine
You can change the production of antibiotic bottle to ampoule by changing a few parts, or vice versa.
Compact and simple structure for easy maintenance
Step type table of the filling machine for convenient washing
Servo motor driving, PLC, frequency converting speed regulation
The bottle inlet system has mesh-belt transition, rotary plate and screw rod structure.
Direct bottle inlet reduces bottle contamination
The bottle inlet speed can be efficiently controlled for front-rear synchronization.
Reduced screw rod's friction, increased bottle inlet efficiency

Ampoule Linked Production Line

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