ABS21 Rotogravure Printing Machine

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Features ofRotogravure Printing Machine :
With non-axial pneumatic ceiling, seven units of motor tension controllingsystem, Panasonic PLC controller and protection system, this printing machineisreasonable in design, easy to operate, fast to print, accurate in color topping,economical of material consumption and so on. The key parts and components ofthe controlling unit adopt the professional elements and appliances of importedbrands, rendering and therefore the equipment is of extremely high reliabilityand stability. It is widely used in continuous multi-color printing onreel-shaped film materials.

TechnicalParameters of Rotogravure Printing Machine :

Items	Description
Printing direction	from left to right
Printing color number	8
Max printing width	1050mm
Max mechanical Speed	150m/min
Plate cylinder diameter	Ф120mm-Ф300mm
Color control precision	Vertical:±0.15mm(automatic register system) Horizontal:±0.2mm(hand controlling)
Max. un-winding diameter	Ф600mm
Max. re-winding diameter	Ф600mm
Tension adjust range	30-200N
Rewinding paper core	Ф76 (inside diameter)
Air pressure	0.8Mpa
Force of impression	400kg
Scraper play	±5mm
Dry method	Electrical heating
Dry power utilization	108kw
Main motor power	11kw
Total power:	138kw
Overall dimension	11900×2900×3200(mm)
Weight	24000kg
Power supply	3φ,50HZ,380V±10%

Base Material & Compound Material ofRotogravure Printing Machine :

Items	Description
PVC	35-60um
OPP	20-60um
CPP	20-60um
PE	30-100um
PET	12-60um
BOPP	19-60um
NY	12-50um
Compound Film	15-60um

Un-winder Parts of Rotogravure Printing Machine :

Items	Description
Inside in-feeding tower type double arm,& double station whirling stand and wallboard stander	1 set
WEB used 3” pneumatic shaft	2 pieces
Un-winder motor: AC 2.2KW vector frequency conversion motor	2 pieces
Auto splicing device-including cutting blade	1 set
Dancer roll tension inspecting institution	1 set
AC 0.75KW gear down motor control turning roll	1 piece
Operation controlling box	1 piece

In-feeding Parts of Rotogravure Printing Machine :

Items	Description
Separate draught stander composed of cast iron wallboard and transom	1 set
Steel roller Ф150mm	1 piece
Rubber roller Ф120mm NBR (70°-75A)	1 piece
AC 1.5kw vector frequency conversion motor	1 piece
Dancer roll tension inspecting institution	1 set
Operation controlling box	1 piece

Printing Unit of Rotogravure Printing Machine :

Items	Description
Printing set composed of cast iron wallboard transom	8 sets
Transmission device	8 sets
Vertical photo-electricity auto register constitution	5 sets
Pneumatic doctor blade device	8 sets
Ink pan elevating	8 sets
Printing ink cycle device	8 sets
Impression rubber roll 75º-80º	8 pieces
Register around error adjust device	8 sets
Impression cylinderф63*125	16 pieces
Operation electric box	8 pieces

Dry Unit of Rotogravure Printing Machine : Items

Items	Description
Dry box (Nozzle: 6 pieces material length: 1300mm)	8 pieces
Heating box	8 pieces
AC 1.5KW blower	8 pieces
Stainless steel electrical heating pipe (3kw/piece)	48 pieces

Cooling Unit of Rotogravure Printing Machine : Items

Items	Description
Aluminum alloy water cooling roll (Ф150mm)	8 pieces
Water tank	8 sets
Enter water pipe adaptor	8 pieces

Out-feeding Unit of Rotogravure Printing Machine :

Items	Description
Separate draught stander composed of cast iron wallboard and transom	1 set
Steel roller (Ф150mm)	1 piece
Rubber roller Ф120mm NBR (70°-75A)	1 piece
AC1.5kw vector frequency conversion vector motor	1 piece
Dancer roll tension inspecting institution	1 set
Operation controlling box	1 piece

Re-winder Unit of Rotogravure Printing Machine :

Items	Description
Inside out-feed tower type double arm, & double station whirling stand and wallboard stander	1 set
WEB used 3” pneumatic shaft	2 pieces
Re-winder motor AC 2.2kw vector frequency conversion motor	2 pieces
Auto splicing device-including cutting blade	1 set
Dancer roll tension inspecting institution	1 set
AC 0.75KW gear down motor control turning roll	1piece
Operation controlling box	1 piece

Stander of Rotogravure Printing Machine :

Items	Description
Guide roller	Ф80mm Ф100mm (its surface is anodic treatment)
Counterbalance at outside diameter	≤5kg
Guide roller length	900mm
Wallboard thickness	70mm
Space between each color	1600mm
Screw step	36mm

Electric Controlling System of RotogravurePrinting Machine :

Items	Description
Main control system PLC	Panasonic from Japan 1 set
Vector transducer	Yaskawa from Japan 8 pieces
5.7” black and white interface	from Taiwan 2 pieces
Separate electric controlling box	1 set
Low voltage electrics	1 bulk

Items	Description
Vertical automatic register controlling system (from Wuhan, China)	1 set
VIDEO inspecting device (from Wuhan, China)	1 set
Register remote controlling box	5 pcs

Electrostatic Elimination System Selfdischarge eliminator Accessories of Rotogravure Printing Machine:

Items	Description
Printing plate feeding wheelbarrow	1 pc
Material feeding wheelbarrow	1 set
Tools and toolkit	1 set
Circle ink in system	8 sets

Options Reverse printingdevice 1 set
Unwinding Web EPC 1 set
Main Equipment List of Rotogravure Printing Machine:

Items	Description
PLC	Panasonic from Japan 1 set
Main motor	AC11kw FAN (ABB) 1 piece (With Yaskawa from Japan AC frequency conversion controller)
Unwinding motor	AC2.2kw ENCODER FAN (ABB) 2 pieces (With Yaskawa from Japan full digital AC vector transducer)
In-feeding traction	AC1.5kw ENCODER FAN (ABB) 1 piece (With Yaskawa from Japan full digital AC vector transducer)
Out-feeding traction	AC1.5kw ENCODER FAN (ABB) 1 piece ( With Yaskawa from Japan full digital AC vector transducer)
Rewinding motor	AC2.2kw ENCODER FAN 2 pieces (With Yaskawa from Japan full digital AC vector transducer)
Main machine 5.7” black and white	HITEH from Taiwan 2 pieces
Low friction cylinder	Fujikura from Japan 4 pieces
Precision pressure regulating valve	SMC from Japan 4 pieces
Temperature control	Fuji from Japan 8 pieces
Main pneumatic element	Airtac from Taiwan 1 bulk
Dancer roll tension system	Self-made 4 sets
Precision regulation resistance	Shanghai 4 pieces
Printing ink circle pump	pneumatic membrane pump Wuhan 8 sets
Unwinding air shaft	φ76mm 2 pieces
Rewinding air shaft	φ76mm 2 pieces
Electrostatic elimination stick	WXC-A from Wuxi 8 sets

Note:
There are some kinds of assorted device user should install:
Air compressor
Cooling water pump
Exhaust fan
Exhaust, wire and water vapor pipeline.
Material for debug
Other equipment for installation

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