Home Internal Rubber Mixer

Internal Rubber Mixer

Internal Rubber Mixer


Features
1. Theinternal rubber mixer uses elliptical tangential rotors. The wings and working surfaces of the rotors, theinternal surfaces of the mixing chamber, and the working surfaces of the pressingram device and the discharging device are all coated with wearable hard alloyby the built-up welding method. They are durable, corrosion proof and have along service life.
2. Therotors, mixing chamber and discharging door are all structured with circulatingchannels to realize the circulation of heat transmission mediums. According todifferent processing requirements, the mixing materials may be heated by hotsteam or cooled by cold water.
3.The mixing chamber of theinternal rubber mixer is a combined configuration, which is convenient forassembling, disassembling and maintaining. The drop-door discharge device isdriven by two reciprocating oil cylinders which directly pull the locking plateto lock the discharge door. The device provides fast discharging and reliableairproof.
4.The rotors are supportedby rolling bearings, which are easy to maintain and have a long service life.
5.The transmission systemof the internal rubber mixer uses a hard facing gear reducerwhich has a compacted structure with higher transmission efficiency, lowernoise and longer service life.
6. Thepressing ram device may be driven by pneumatic cylinder or oil cylinder topress onto the mixing materials to force them equally mixed so as to increaseproductive efficiency. Matched with the electric controller, the pressing ramdevice can automatically add pressure, release pressure or just keep floating.
7. Bothmanual and automatic modes are arranged to operate PLC electric system. It iseasy to exchange the modes and reliable to operate the controller.

Internal Rubber Mixer


 


Application


Theinternal rubber mixer is used for plasticating andmixing rubber and plastics.


 


Technical Specifications of the Internal Rubber Mixer


Technical Specificationsof the Internal Rubber Mixer


Type

X(S)M-50

X(S)M-75/40

X(S)M-160

X(S)M-250/20

X(S)M-270

AC Drive

DC Drive

AC Drive

DC Drive

AC Drive

DC Drive

Net Chamber Volume (L)

50

75

160 142 (2 wings) (4 wings)

250

270

Working Volume (L)

35

50

120 105 (2 wings) (4 wings)

140

188 (4 wings)

Rotating Speed of Drive Rotor (r/min)

40

5-50

40

30

4--40

20

20/40

4-40

Rotating Speed Ratio of Rotors

1:1.16

1:1.18

1:1.15

1: : 1.16

1 : 1.11

Ram Pressure on Stocks (Mpa )

0.25-0.32

0.26-0.35

0.36-0.48

0.16-0.21

0.35-0.47

Compressed Air Pressure (Mpa )

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Air Consumption (m3/h)

15

40

70

40

298

Max. Steam Pressure (MPa )

0.8

0.8

0.8

0.8

0.8

Cooling Water Pressure (MPa )

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

Water Consumption (m3/h)

15

20

45

25

50

Discharging Device

Hydraulic Drop Door

Power (KW)

110

132

160/155

355

520

250

500/1000

1250

Reducer

NGM Planetary Hardened-gear Speed Reducer

Dual-output Hardened-gear Speed Reducer

Overall Dimension (mm)

6100x1600x3610

6830x1930x3800

8900x2800x5050

7600x2500x4000

8540x4000x5560

Weight (Kg)

10500

15000

31000

26000

50000

49000

Note

All the models may be optionally equipped with either pneumatic or hydraulic ram.


 


 


Judong is a specializedinternal rubber mixer manufacturer and supplier based in China. Ourcompany produces a wide variety of rubber machinery, including our two rollrubber mixing mill, BOM tire press, rubber tire shredder, tire retreading hydraulic press, and more.


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