Rockwool (Mineral Wool) and EPS Sandwich Panel Production Line

A.
B.
C.
D. Inner Roll Former

E.
F. Band saw cutter
G. Conveyer

Instruction

Our Advantages
Proudly serving customers since 1997, Yongming Machinery is born of Chinese market demand on rockwool and EPS sandwich panel. From then on, our rockwool (mineral wool) and EPS sandwich panel production line had been successfully exported to international markets, covering Russia, middle East and European countries and regions.

Prominent cost performance contributes to boom of Yongming. We own affluent manpower, powerful R&D competency, and large production scale, all of which makes for low cost. Moreover, our mineral wool sandwich panel line comes with long service life of more than 5 years as well as high and reliable production efficiency.

Features
Till now, the third generation of rockwool and EPS sandwich panel production line has been launched on the market. Through years of actual operation and usage, we constantly absorb requirements of customers to make this EPS sandwich panel and mineral wool production line more perfect.

Based on construction demand, this rockwool and EPS sandwich panel production line can cut panels of different lengths, and make rock wool, glass wool roof panel, jack panel and various kinds of sandwich panels. The panel it produces comes with high precision, and meets GB/T23932-2009 standard.

Generally, this building material manufacturing equipment is composed of uncoiler, roll forming machine, feeder, laminating machine, cut-to-length band saw, transmission rack, and other equipment. It also adopts fixed-length counting device, thus realizing continuous automatic control of entire machine set. You will be surprised by its reliable performance and operating convenience.

Parameters
1. The roll forming machine for corrugated roof panel, used by our mineral wool and EPS sandwich panel production line, employs gear reducer working under 5.5KW power. Consequently, direct production speed of this roll forming machine is 5.5m/min. After adopting stepless frequency conversion technology, production speed is optionally adjustable.

2. Laminating machine also adopts gear reducer working under 2.2KW power. The direct production speed of this machine is 6m/min., and adjustable due to stepless frequency converter.

3. Usually, speed for producing EPS sandwich panel ranges from 2.5m to 6m per minute, which is relatively lower for producing rock wool and glass wool panel (1.5m to 3m per minute).

4. The entire mineral wool and EPS sandwich panel production line is controlled by synchronous motor controller, and available with stepless speed regulation and digital display.

Sandwich Panel Introduction
Sandwich panel is new-type multi-purpose building material, ideal for construction and decoration. Our rockwool and EPS sandwich panel production line mainly produces two types of sandwich panel. One type is applied to roof, and the other is applied to wall. These materials possess multiple superiorities, such as heat preservation, fire prevention and decorative beauty.

As a result of high strength, strong sense of beauty, simple construction and short construction time, the sandwich panel enjoys much wider application scope. It is applicable for plants, supermarkets, large-scale warehouses, long-span roofs, makeshift houses, and also well suited for refrigeration houses, clean rooms, air conditioning rooms, communication base stations, and many other places.

EPS sandwich panel for wall
EPS sandwich panel for wall 2
EPS sandwich panel for wall 3
EPS sandwich panel for roof
EPS sandwich panel for roof 2




Components



The maximum diameter of applicable coiled steel is 1500mm. The uncoiler itself comes without driving force, and it utilizes tension produced by roll forming machine to realize coiled steel unwinding.



Based on cold roll forming principle, the roll forming machine is applicable for steel sheet of 1200mm wide and 0.5-0.6mm thick by using same profile rolls. This roll former is comprised of base, stand and roll forming unit, with overall dimension of 8500´1450´1070mm.



The rollers mounted on top and internal stands are in flat design, and the rollers installed on bottom stand are in corrugated design. Meanwhile, the bottom stand is fixed, and the top stand is adjustable with regard to pressing height and force.



With synchronous controller controlling machine stand, this bandsaw completes sandwich panel cutting in a relatively stationary state. Meanwhile, we adopt PLC to control machine compressing, expanding and rotating via pneumatic and hydraulic systems.




User Guide



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