1500 Ton Cement Processing Line

Based on dry process cement production technique, we have successfully developed this 1500 ton cement processing line. Incorporating a φ3.5×54m rotary kiln, the cement production line is designed with a decomposition furnace and a five-stage cyclone preheater at the kiln tail. Production Flows Limestone crushing Crushed limestone pre-homogenization Raw mix grinding Five-stage cyclone preheating, and decomposition of powdered raw mix Cement clinker making in rotary kiln Cement grinding Cement packaging Equipment List

Purpose	Equipment Name / Type / Specification	Production Capacity for Each Piece of Equipment (t/h)	Quantity	Annual Utilization Rate (%)	Remark
For limestone crushing	Heavy duty plate feederType: B1250×11500mmFeeding size: 800mm Power: 30kW	200 ～ 350	1	25.51
	Type: TKPC16.18Feeding size: 800mmDischarging size: ≤25mmPower: 355kW	250	1	25.51
For limestone pre-homogenization	Stacker-reclaimer Track gauge: 24mInstalled gross capacity: 142kWStacker Material stacking method: Material stacking by continuous luffing and rotation combined movements of boom Number of plies: >400 Reclaimer Material reclaiming method: Recover material from the cross section of the stockpile	Material stacking capacity: 600t/hMaterial reclaiming capacity: 250t/h	1
For raw mix grinding	Type: HRM2800mmFeeding size: ≤40mmDischarging size: 0.080mm Screen residue of square mesh sieve: 12% Feeding material moisture content: ≤6%Discharging material moisture content: ≤0.5%Motor power: 1,250 kW	130	1	60.90
Waste gas (from rotary kiln and grinding mills) treatment	Humidifier tower Type: Φ7.5×26m Air flow: 400,000m3/hInlet air temperature: 340℃Outlet air temperature: 150-220℃		1	82.19
	High temperature draught fan Airflow: 400,000m3/hFan total pressure: 7500Pa Operating temperature: 340℃ (transient temperature: 450℃) Speed: 1450r/min Motor power: 1250kW		1	82.19
	2350DIBB24 high temperature draught fanAirflow: 300,000m3/h Fan total pressure: 7500 Pac.BS930 electrostatic precipitatorProcessing capacity: 400,000m3/hInlet dust concentration: ≤80 mg/m3Outlet dust concentration: ≤50 mg/m3		1	82.19
	Kiln tail exhaust fan Airflow: 420,000m3/h Fan total pressure: 1500Pa Operating temperature: 150℃ Motor power: 355kW		1	82.19
Cement clinker calcination (kiln tail)	Five-stage cyclone preheater and decomposition furnaceCyclone 1: 2-Φ4300mmCyclone 2: 1-Φ5600mmCyclone 3: 1-Φ5600mmCyclone 4: 1-Φ5900mm Cyclone 5: 1-Φ5900mm Decomposition furnace: Φ6300mm	62.50	1	82.19
Cement clinker production (in kiln)	Type: Φ3.5×54m Production capacity: 1500-1800t/dInclination: 4%Rotation speed: 0.4 ～ 3.96r/minMotor power: 220kW (DC speed regulation)	62.50	1	82.19
Cement clinker cooling (kiln head)	Grate cooler Type: LBTF1700	62.50	1	82.19
For cement grinding	Type: Φ3.5×13mDischarging particle size: 320m2/kgMain motor power: 2,000kW	50	2	58.59
	Type: O-Sepa1500 Airflow: 1500m3 /min		2	58.59
For cement packaging	Measurement precision: ±0.25kg/ bag	90	2	34.18

Related Names
Cement Production Plant Contractor | Cement Preheater | Cement Production Machines