The glass straight line double edging line consists of a RBL2042BL glass straight line double edging machine, a RBL4225 elevation rotary table, and a RBL2025BL glass straight line double edging machine. In addition, these two glass double edging machines are both equipped with 20 grinding heads as well as low-E glass film removing function, but the maximum process widths are 4200mm and 2500mm, respectively.
Major Technical Parameters
1. Applicable glass thickness: 3-25mm
2. Min. processing size: 380×380mm
3. Max. processing size: 4200×2500mm
4. Max. hemline grinding: 5mm for one side
5. Max. arris grinding: 3mm
6. Max. film removing width: 15mm
7. Film removing precision: ±0.3mm
8. Feeding speed: 1-6.5m/min
a. For the glass with thickness of 4-8mm, the recommended feeding speed is 3m/min.
b. For the glass with thickness of 10-12mm, the recommended speed is 2.3m/min.
c. For the glass with thickness of 15-19mm, the recommended speed is 1.2m/min.
9. Slide grinding head group speed: 700mm/min
10. Working height: 900mm
11. Overall dimensions: 12200×8200×1700mm
12. Power supply: 380V / 50Hz
13. Pneumatic working pressure: ≥0.6MPa
14. Air blowing rate: 1320m3/min
15. Output capacity of water pump: 400L/min×2
16. Total power: 100.6kW
Item | Grinding head 1# | Grinding head 2# | Grinding head 3# | Grinding head 4# | Grinding head 5# | Grinding head 6# | Grinding head 7# | Grinding head 8# | Grinding head 9# | Grinding head 10# | Film removing 11# | |
Motor | Power (kW) | 3 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 |
Speed (rpm) | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 | |
Grinding wheel | Specification (mm) | Φ150, 100 mesh | Φ150, 140 mesh | Φ150, 240 mesh | Φ130, 240 mesh | Φ130, 240 mesh | Φ130, 60 mesh | Φ130, 60 mesh | Φ150, 40 mesh | Φ150, 46 mesh | Φ150, 60 mesh | Φ175 |
Name | Diamond wheel | Diamond wheel | Resin wheel | Resin wheel | Resin wheel | Polishing wheel | Polishing wheel | Polishing wheel | Polishing wheel | Polishing wheel | Film removing wheel | |
Production place | China | China | China | China | China | Germany | Germany | Germany | Germany | Germany | China |
Main Components and Features
The RBL2042BL RBL4225 RBL2025BL glass straight line double edging line is an economical product, and it can deliver desired performance to customers in a safe, efficient and accurate way. It fits for flat glass and common laminated glass, and it is especially suitable for batch production.
1. The opening and closing operations are achieved with the help of ball screw and straight line guide rail. Moreover, the opening and closing are automatically controlled with excellent repositioning precision.
2. Thanks to the human-machine interface and the high-end PLC control system, our product realizes high automation degree, and the operation is quite simple.
3. The cleat bracket is designed to complete automatic vertical movements with a large range of 120mm, and the operator will find it very easy to replace the grinding wheel.
4. The main transmission drive uses mechanical frequency conversion technology to adjust the speed, and it is upper placed which is our pioneered design. As a result, the replacement and maintenance for the belt can be carried out easily.
5. Our double edging line uses annular synchronous belt and pneumatic positioning device to carry the glass, realizing steady delivery and precise positioning.
6. For chamfering process, the ball screw and linear guide are adopted for the purpose of automatic upward and downward motions with precise positioning and simple operation.
7. The grinding wheel adopts double V type guide rail, providing stable and precise performance with small vibration. The polishing process adopts semi-automatic compensation.
Part | Description |
Base and frame | The carbon steel receives welding, annealing and aging treatments on by one. |
Conveyor plate | It is made of high quality carbon steel, and annealing treatment is also applied. |
Guide rail plate | Fabricated in modules, this plate is made of macromolecular and wear resistant materials. |
Motor for grinding head | ABB motor or CDQC motor |
Linear guide rail | HIWIN, Taiwan |
Ball screw | ABBA, Taiwan |
Timing belt | Barbieri or Megadyne, Italy |
Synchronous belt | 45# steel coated with hard chrome |
Transducer | Emerson, USA |
Rotary switch and emergency stop | These parts are supplied by Jiangyin Changjiang Electric Appliance Co., Ltd. and Guangzhou Benlee Industrial Switch Manufacture Co., Ltd. |
Photoelectric switch and intermediate relay | Omron, Japan |
PLC | Delta, Taiwan |
Human-machine interface | Hitech, Taiwan |
Rotary encoder | Autonics, Korea |
Transformer | Siemens and Schneider |
Low-voltage circuit breaker and contactor | CHINT Electronics Co., Ltd. |
Acceptance Standard
1. Glass Processing Standard
a. Parallelism error of flat glass: ≤3mm
b: Thickness error of flat glass: ≤0.1mm
2. Equipment Acceptance Standard
a. Parallelism error of two opposite edges: ≤0.2mm/m
b. Diagonal error of glass: ≤0.5 mm/m
c. Chamfer width error: ≤0.2mm/m
d. Other requirements: The machine should work in a smooth and stable way. The grinding angle and polishing effect should be uniform without any scratch, white dot, line finish, broken edge, etc.
Related Names
Insulating Glass Machine | Grinding Milling Machine | Glass Edge Polisher