Automatic On-line Cutting Machine
The automatic on-line cutting machine is ideal foruse in sizing of copper busbars and copper rods whichare extruded by continuous extrusion machines.
Technical Specifications of Automatic On-lineCutting Machine
Rated power | 8kw |
Copper busbar width | ≤182m |
Copper extrusion thickness | ≤30mm |
Copper rod diameter | ≤80mm |
Effective cutting length | ≤12000mm |
Equipment dimension (L×W) | 14000mm×1500mm |
Equipment weight | 2T |
Configuration and Working Process
Yajue range of automatic on-linecutting equipment is primarily composed of on-line automatic sawing and cuttingmachine, automatic conveying equipment, automatic material unloading system andautomatic stacker. According to driving type, the cutting machine comes withmechanical, electrical, pneumatic and hydraulic systems.
During continuous extrusion process, a position-adjustable photoelectric sensoror a position-limiting plate can be used to set the length of extrudedproducts. When the extruded products reach the pre-set length, theon-line cutting machine starts working to cut off the products, and then, it will return to its original position. The working cycle is repeated.
After that, the cut extrusions are transferred to a felt roller viapneumatically controlled brackets, and then the electrical motor driven feltroller will send the extrusions to a roller table. Finally, through the pneumaticbrackets on the roller table, the extrusions are delivered to a rack and thenare stacked.
Component Functions
1. Automatic cutting machine
The cutting equipment functions to compact andthen cut off the extrusions come out from the extrusion machine.
Configuration
Part name | Model or material | Manufacturer |
Hydraulic station | - | Yajue |
Electric cabinet | - | Yajue |
Cutting system motor | Y100L-2/ 3KW | Shanghai LICHAO |
Moving system motor | 5N*M | Shanghai HaoZheng |
YW worm reduction gearbox | ZIK050 | TaiZhou GUDE |
Cutting system hydraulic cylinder | HSG50/250 | Made in Wuxi |
Compacting system hydraulic cylinder | HSG50/110 | Made in Wuxi |
Machine frame | Superior structure steel | Yajue |
Cutting system bearing | NSK | Made in Japan |
2. Pneumaticallycontrolled bracket
The pneumatically controlledbrackets function to transfer copper rods or copper busbarto the rack for stacking.
Configuration
Part name | Model and material | Manufacturer |
Machine frame | Superior quality structure steel | Yajue |
Cylinder | DNB100M180 | Wuxi Pneumatic Technical Research Institute |
3. Sizing and transferring system
After the copper busbar and copper rods are cut offto desired length by the on-line cutting machine, theyare transferred to a felt roller via pneumatically controlled brackets. Then theelectrical motor driven felt roller will send the extrusions to a roller table.Finally, through the pneumatic brackets on the roller table, the copper extrusionsare delivered to a rack and then are stacked.
Configuration
Part name | Model or material | Manufacturer |
Transferring mechanism motor | YS7134 | Taizhou GUDE |
Cylinder for traction and compression mechanism | DNB80M100 | Wuxi Pneumatic Technical Research Institute |
Material unloading system cylinder | DNB50M250 5pcs | Wuxi Pneumatic Technical Research Institute |
Roller | Industrial Felt | Made in Guangdong |
Machine frame | Superior quality structure steel | Yajue |
4. Hydraulic station
The hydraulic station offers thepressure force (10MPa) for compression the copper barand copper rods, etc.
Configuration
Part name | Model or material | Manufacturer |
Fuel tank | 700x400x400 | Yajue |
Three-phase electric motor | Y90L-4Y/ 1.5KW | Made in Zhejiang |
Hydraulic fuel pump | CBN-E308 | ZhongYe |
Electromagnetic valve | 4WE-6-E / 2pcs | Yuci YUKEN Hydraulics |
5. Electrical control system
The electrical control system is a key part of the automatic on-line cuttingmachine. With it, the cutting line can achieve electric drive system control,operation control, and malfunction alarming, etc. Thesystem incorporates the main control cabinet, operation panel, transferring systemelectric cabinet and control box, etc.
Configuration
Part name | Model or material | Manufacturer |
PLC | EC10 | Emersion |
Torque motor controller | YLJ-K-3F | Shanghai Haozheng Electric |
AC contactor | Schneider | |
Low voltage circuit breaker | Schneider | |
Thermal relay | Schneider | |
Press-button, screw-button, indicator light | ∮22 | Schneider |
Digital counter | HLS-96 | Made in Shanghai |
Optoelectronic switch | E3JK-4M | Omron |
Overtravel-limit switch | AHL-5030 | Omron |
Foot pedal switch | KACON | Made in Korea |
As a specialized automatic on-line cutting machine producer and provider, wealso offer continuous extrusion machine, hydraulic automatic drawing benchmachinery, horizontal winding machine and planer-type winding machine. To keepand retain more customers, we are committed to offering high quality productsat competitive prices. To illustrate, we ensure only qualified materials areused, and we also conduct rigorous quality controls on each manufacturing step.Due to our dedication to quality, our large scale electrical equipment is nowCE certified. Located in Shanghai, the largestport city of China,we are provided with quick and easy accesses to transportations by sea, landand air. This enables us to save a lot on transportation fees. If you have anylarge scale electrical equipment need, please contact us immediately. We lookforward to working with you.