Home Automatic On-Line Cutting Machine

Automatic On-Line Cutting Machine

Automatic On-line Cutting Machine

The automatic on-line cutting machine is ideal foruse in sizing of copper busbars and copper rods whichare extruded by continuous extrusion machines.

Technical Specifications of Automatic On-lineCutting Machine


Rated power

8kw

Copper busbar width

≤182m

Copper extrusion thickness

≤30mm

Copper rod diameter

≤80mm

Effective cutting length

≤12000mm

Equipment dimension (L×W)

14000mm×1500mm

Equipment weight

2T



Configuration and Working Process
Yajue range of automatic on-linecutting equipment is primarily composed of on-line automatic sawing and cuttingmachine, automatic conveying equipment, automatic material unloading system andautomatic stacker. According to driving type, the cutting machine comes withmechanical, electrical, pneumatic and hydraulic systems.

During continuous extrusion process, a position-adjustable photoelectric sensoror a position-limiting plate can be used to set the length of extrudedproducts. When the extruded products reach the pre-set length, theon-line cutting machine starts working to cut off the products, and then, it will return to its original position. The working cycle is repeated.
After that, the cut extrusions are transferred to a felt roller viapneumatically controlled brackets, and then the electrical motor driven feltroller will send the extrusions to a roller table. Finally, through the pneumaticbrackets on the roller table, the extrusions are delivered to a rack and thenare stacked.

Component Functions
1. Automatic cutting machine
The cutting equipment functions to compact andthen cut off the extrusions come out from the extrusion machine.

Automatic On-Line Cutting Machine



Configuration


Part name

Model or material

Manufacturer

Hydraulic station

-

Yajue

Electric cabinet

-

Yajue

Cutting system motor

Y100L-2/ 3KW

Shanghai LICHAO

Moving system motor

5N*M

Shanghai HaoZheng

YW worm reduction gearbox

ZIK050

TaiZhou GUDE

Cutting system hydraulic cylinder

HSG50/250

Made in Wuxi

Compacting system hydraulic cylinder

HSG50/110

Made in Wuxi

Machine frame

Superior structure steel

Yajue

Cutting system bearing

NSK

Made in Japan



2. Pneumaticallycontrolled bracket
The pneumatically controlledbrackets function to transfer copper rods or copper busbarto the rack for stacking.


Configuration


Part name

Model and material

Manufacturer

Machine frame

Superior quality structure steel

Yajue

Cylinder

DNB100M180

Wuxi Pneumatic Technical Research Institute



3. Sizing and transferring system
After the copper busbar and copper rods are cut offto desired length by the on-line cutting machine, theyare transferred to a felt roller via pneumatically controlled brackets. Then theelectrical motor driven felt roller will send the extrusions to a roller table.Finally, through the pneumatic brackets on the roller table, the copper extrusionsare delivered to a rack and then are stacked.




Configuration  


Part name

Model or material

Manufacturer

Transferring mechanism motor  

YS7134

Taizhou GUDE

Cylinder for traction and compression mechanism

DNB80M100

Wuxi Pneumatic Technical Research Institute

Material unloading system cylinder

DNB50M250 5pcs

Wuxi Pneumatic Technical Research Institute

Roller

Industrial Felt

Made in Guangdong

Machine frame

Superior quality structure steel

Yajue



4. Hydraulic station

The hydraulic station offers thepressure force (10MPa) for compression the copper barand copper rods, etc.



Configuration


Part name

Model or material

Manufacturer

Fuel tank

700x400x400

Yajue

Three-phase electric motor

Y90L-4Y/ 1.5KW

Made in Zhejiang

Hydraulic fuel pump

CBN-E308

ZhongYe

Electromagnetic valve

4WE-6-E / 2pcs

Yuci YUKEN Hydraulics



5. Electrical control system
The electrical control system is a key part of the automatic on-line cuttingmachine. With it, the cutting line can achieve electric drive system control,operation control, and malfunction alarming, etc. Thesystem incorporates the main control cabinet, operation panel, transferring systemelectric cabinet and control box, etc.

     

Configuration


Part name

Model or material

Manufacturer

PLC

EC10

Emersion

Torque motor controller

YLJ-K-3F

Shanghai Haozheng Electric

AC contactor

Schneider

Low voltage circuit breaker

Schneider

Thermal relay

Schneider

Press-button, screw-button, indicator light

∮22

Schneider

Digital counter

HLS-96

Made in Shanghai

Optoelectronic switch

E3JK-4M

Omron

Overtravel-limit switch

AHL-5030

Omron

Foot pedal switch

KACON

Made in Korea



As a specialized automatic on-line cutting machine producer and provider, wealso offer continuous extrusion machine, hydraulic automatic drawing benchmachinery, horizontal winding machine and planer-type winding machine. To keepand retain more customers, we are committed to offering high quality productsat competitive prices. To illustrate, we ensure only qualified materials areused, and we also conduct rigorous quality controls on each manufacturing step.Due to our dedication to quality, our large scale electrical equipment is nowCE certified. Located in Shanghai, the largestport city of China,we are provided with quick and easy accesses to transportations by sea, landand air. This enables us to save a lot on transportation fees. If you have anylarge scale electrical equipment need, please contact us immediately. We lookforward to working with you.


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