TYF-16B Construction Wall Panel Production Plant (Stationary Type, Calcium Silicate Board Compound Wall, GRC Glass Reinforced Concrete Panel)

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Description

TYF-16B stationary construction wall panel production plant is applicable for the production of two-side calcium silicate board lightweight compound wall panel or GRC lightweight wall panel and the suitable materials include cement, fly ash, EPS polystyrene particles, sand and ceramsite. 10 pieces of panels can be molded one time.

It adopts stationary type design so that the operation is much easier and it can also reduce investment cost and lower the failure rate. However, it has certain requirements for the site.

Researched and developed independently by TANY, the whole production line is equipped with automatic configuration of large-scale stirring system, mobile grouting system and integral panel demoulding and flipping palletizing system. Aggregate conveying and measuring functions are added to this production line, contributing to precise material ratio and high molding efficiency. Besides, the operations are much easier and labor intensity and cost can be largely decreased.

TYF-16B Construction Wall Panel Production Plant (Stationary Type, Calcium Silicate Board Compound Wall, GRC Glass Reinforced Concrete Panel)

Patent number: ZL201320164478.9

Specifications of produced wall panels(1) Lightweight compound wall panel

One-time molding quantity	Thickness	Width	Length
10	75mm	610mm	2440mm/3000mm
10	90mm
8	120mm
6	150mm

(2) Lightweight hollow wall panel

One-time molding quantity	Core tube diameter	Core tubequantity	Thickness	Width	Length
10	Φ38mm	90	75mm	600/610mm	Adjustable within 3000mm
10	Φ52mm	70	90mm
8	Φ74mm	40	120mm
6	Φ52mm	84	150mm

Note: The above dimensions are normal ones. TANY can provide customized production lines according to your requirements for special wall panel sizes.

Main equipment

(1) Wall panel molding machine

(2) Foam stirring system

(3) Mobile grouting system

(4) Mobile automatic stacking machine (Panel demoulding)

Power of heating system	20 kW
Power of vibration system	0.75 kW
Power of hydraulic system	3 kW
Hydraulic working pressure	8 Mpa
Maximum hydraulic working pressure	16 Mpa
Capacity of hydraulic tank	60 L
Structural composition	Host machine, hydraulic system, power distribution system, heating system, vibration system, core tubes

Model	TY-13
Power of screw conveyer	11kW×2
Feeding capacity of mixer	2000 L
Discharging capacity of mixer	2000 L
Mixing speed	32.5 r/min
Largest mixing aggregate particles	8 mm
Power of mixing motor	18.5 kW
Maximum powder measurement	800 kg
Maximum water measurement	500 kg
Power of water feeding motor	2.2kW
Powder feeding pneumatic butterfly valve	DN300
Water feeding pneumatic butterfly valve	DN100
Mixing cycle	10-15 minutes
Number of mixing blade	8
Discharging method	Pneumatic butterfly valve
Metering hopper vibrator	Pneumatic vibrator
Power of foaming machine	2.2 kW
Power of foaming compressor	4 kW
Power of air compressor	5.5 kW
Note: technical parameters for enlarged mixing plant

Pumping pressure in Theory	High pressure	0.5 Mpa
	Low pressure	0.4Mpa
Transport capacity in theory	High pressure	5 Mpa
	Low pressure	9.4 Mpa
Max. transport distance	Horizontal	300 mm
	Vertical	120 mm
Main motor power		7.5 kW
Hopper volume		1.5m³
Loading height		1000 mm
Hydraulic oil tank volume		60L
Distribution valve form		Ball valve
Main machine weight		500kg
Frame size: L×W×H		1785×960×1700mm

Model	TY-13
Overall dimension	4500L×4600W×1050H mm
Total power	7 kW
Demoulding motor power	1.5 kW
Travel motor power	1.5 kW
Hydraulic system motor power	4 kW
Hydraulic working pressure	10 Mpa
Maximum hydraulic working pressure	16 Mpa
Stacking platform	4500L×2300W mm

Index
construction partition wall, precast wall panel, wall production line, interior wall machines

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