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Large-Size Spherical Roller Bearing Grinding and Superfinishing Line

The auto grinding and superfinishing line for spherical roller bearings is suitable for bearings with ID= φ100-φ220mm, OD= φ150-φ300mm.

Configurations
3MZ2520A Auto inner ring raceway grinding machine for spherical roller bearing
3MZ2020A Auto ID grinding machine for spherical roller bearing
3MZ3520A Auto inner ring raceway superfinishing machine for spherical roller bearing
3MZ2130A Auto OD grinding machine for spherical roller bearing (option)
3MZ1430A Auto outer ring raceway grinding machine for spherical roller bearing
3MZ1630A-F Auto outer ring raceway cross-axis grinding machine for spherical roller bearing

Features and Benefits
1. The grinding speed is set on the display screen. The raceway grinding machine provides single-point straight line dressing, Single-point diamond radius dressing for inner ring raceway and outer ring raceway, which can dress the radius contour, straight line, and crowning amount 0~40 micron adjustable.
2. Constant speed grinding, with clamping electric current at 0.1~2.0A adjustable, with "High-Low" switch.
3. The superfinishing machine have one oscillation-head at one horizontal station can superfinishing rough and fine one time for two raceway. The oilstone pressure, oscillation frequency and workpiece rotational speed can be set on the display screen.
4. Full enclosure with three sliding doors, electrical cabinet has an IP54 protection level sealed structure and is equipped with a constant-temperature air conditioner.
5. The modular kit system enables customer-specific designs.

Large-Size
Specifications
No.
Machine name Auto inner ring raceway grinding machine for SRB Auto ID grinding machine for SRB Auto inner ring raceway superfinishing machine for SRB Auto OD grinding machine for SRB Auto outer ring raceway grinding machine for SRB Auto outer ring raceway cross-axis grinding machine for SRB
Machine model 3MZ2520A 3MZ2020A 3MZ3520A 3MZ2130A 3MZ1430A 3MZ1630A-F
Processing range(mm) ID=φ100-φ220 B=40-120 ID=φ100-φ220 B=40-120 ID=φ100-φ220 B=40-120 OD=φ150-φ300 B=40-120 OD=φ150-φ300 B=40-120 OD=φ150-φ300 B=40-120
Processing accuracy P4/P5/P6 P4/P5/P6 P4/P5/P6 P4/P5/P6 P4/P5/P6 P4/P5/P6
Work station One station One station Vertical one-station One station One station One station
Process Support raceway grinding raceway Support race grinding ID Support ID superfinishing raceway Support OD grinding OD Support OD grinding raceway Support OD cross-axis grinding raceway
Control system PLC/CNC 4-axis PLC/CNC 2-axis PLC/CNC 2-axis PLC/CNC 2-axis PLC/CNC 3-axis PLC/CNC 2-axis
Slide Slides ball screw Slides ball screw Slides ball screw Slides ball screw Slides ball screw Slides ball screw
Grinding spindle Precise hydrodynamic spindle Electric spindle / Precise hydrodynamic spindle Electric spindle Permanent magnet synchronous electric spindle
Size of grinding wheel (mm) Ф610×B×Ф305 Max. Ф100×B / Ф610×B×Ф305 Max. Ф120×B Cup G.W.
Speed of grinding wheel Max 63m/s Max 63m/s / Max 63m/s Max 63m/s Max 45m/s
Spindle power 30kw 32kw / 30kw 32kw 32kw
Dresser Single-point diamond radius dresser or diamond roller dresser Single-point linear dresser / Single-point linear dresser Single-point diamond radius dresser or diamond roller dresser /
Dressing slide Slides ball screw or linear servo motor(option) Slides ball screw / Slides ball screw Slides ball screw Slides ball screw
Dressing curve Straight line, compound curve Straight line / Straight line Straight line, compound curve /
Oscillation frequency / / 0-800 /min / / /
Superfinishing pressure / / 0.1-0.5 MPa / / /
Hydraulic system / 0.1-0.5 MPa 0.1-0.5 MPa 1.6-3.0 MPa 1.6-3.0 MPa 1.6-3.0 MPa
Pneumatic system 0.3-0.5 MPa 0.3-0.5 MPa 0.3-0.5 MPa 0.3-0.5 MPa 0.3-0.5 MPa 0.3-0.5 MPa
Cooling system 0.2-0.5 MPa 0.2-0.5 MPa 0.2-0.5 MPa 0.2-0.5 MPa 0.2-0.5 MPa 0.2-0.5 MPa
Machine power 55KVA 60KVA 25KVA 55KVA 60KVA 60KVA
Machine weight 6500kg 6500kg 5500kg 6800kg 6500kg 6500kg
Machine size (m) 2.5 × 2.0 × 2.0 2.5 × 2.0 × 2.0 2.5 × 2.0 × 2.0 2.5 × 2.0 × 2.0 2.5 × 2.0 × 2.0 2.5 × 2.0 × 2.0

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