Piston Filling Machine

The piston filling machine is an extremely flexible machine designed for accurate and rapid filling of a variety of liquid products, ranging from low or high viscous liquids to creamy products with and without granules and blocky substances.

This fully automatic filling machine is designed for fully automatic, multi-head and online distribution of liquids and pastes with a cycle capacity range of 5 to 5000mL. 6, 8, 10, 12 or 16 fill heads can be added to the filling machine to meet specific production requirements, and output is increased 100% with the simple addition of dual channel options. This also saves production line space. The electric conveyor and integrated index plate and mother modules carry out multi-functional bottle packaging and positioning, while simultaneously detecting missing or misplaced bottles to prevent waste or product leakage.

Features The piston filling machine is equipped with an automatic bottle blocking unit with a counter. (bottle feeding counter and discharging counter) This filling machine has an automatic level induction system with a floating ball. The fill head height is easily adjusted to meet different bottle heights, from small to large such as small handheld lotions, all the way to gallon sized bottles. The machine is PLC controlled with an HMI touchscreen. Multi-filling of each large volume bottle. The material is a heavy-duty stainless steel. The quick connect accessories are made of an easy to clean stainless steel. It is equipped with a liquid collection tank. The diving nozzle fills bottles from the bottom up to reduce bubbles. The bottle clamping unit is designed for bottles with a thin neck. Application Examples

Food industry: paste, butter, jam, tomato sauce, honey, cooking oil, sauce, salad dressing, etc.
Household items: shampoo, laundry detergent, liquid detergent, hand sanitizer, etc.
Personal care products: facial cream, lotion, gel, perfume, etc.
Chemical industry: agricultural chemicals, disinfectant, fertilizer, SC, grease, lubricating oil, etc.
Pharmaceutical Industry: ointment, liquid, etc.

Applicable Bottle Types Technical Parameters No. of fill head: 6, 8, 10, 12, 16
Filling range: 50ml-1000ml; 1-5L
Productivity: 10-80 bottles/min, according to liquid and bottle types
Capacity: ≤3000 bottles/hour (1000ml as medium)
Applicable bottle type: Round bottle Φ40－100 mm, Height 80－280 mm
Flat bottle (40－100mm)*(40－100mm)*(80－280mm) (L×W×H)
Bottle’s mouth diameter: ≥φ25mm
Filling range: 100-1000ml
Precision: (200ml) ±1%; (200ml-1000ml)±0.5%
Air pressure: 0.6～0.8 MPA
Air consumption: 120 L/minute
Power source: ～380V, 50HZ
Power: 2.5KW
External dimension: 2440×1150×2300mm (L×W×H)
Weight: About 850Kg
Production line height: 850mm±50mm
Filling materials: Viscosity liquid
Bottle feed direction: From left to right

Model	ZSP-6A	ZSP-8A	ZSP-10A	ZSP-12A	ZSP-16A
Dimension	2200mm(L)x1100mm(W)x2200mm(H)		2300mm(L)x1100mm(W)x2200mm(H)		2400mm(L)x1100mm(W)x2200mm(H)
Filling head	6	8	10	12	16
Capacity(1L)	1600B/H	2200 B/H	2800 B/H	3200 B/H	4500 B/H
Power	1.1KW	1.5KW	1.5KW	2.2KW	2.5KW
Suitable bottle	Diameter: Φ40mm——Φ100mm Height: 80mm——280mm
Neck diameter	Φ18mm
Filling range	50ml——1000ml
Air pressure	0.6Mpa——0.8Mpa
Power supply	380V, 50HZ

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