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Energy Saving Unit

Energy Saving Unit


Product Description
The E680/K energy saving unit is especially designed forthe energy saving industries.  It haseasy structure, making it easy for users operate the unit.  The control loop is flexible in installation.Instantaneous frequency conversion function guarantees the continuity of theproduction.  The cabinet mode enables usersto conveniently integrate the systems.  The wind tunnel is completely independent, makingthe energy saving unit excellent in heat dissipation and features stability andlong service life.

Features
1. Power range: 7.5~110KW
2. The energy saving unit is equipped with V/F curve withmulti-joints, flexible in configuration.
3. Auto energy saving running, saving energy to a maximum.
4. It has functions like checking speed and operation recovery after power off.
5. The energy saving unithas auto voltage and current limitation functions, making the inverter run in astable and non-fault state for long time.
6. It has various analog input and output regulation modes.
7. It uses a standard built in PID adjuster,enabling users to closed loop control the flow and voltage.
8. The energy saving unit uses three way operation: control panel, terminalcontrol and long-distance communication control.
9. Frequency setting mode: digital keyboard setting mode, analog quantitysetting mode (based on voltage and current signal), long distance communicationsetting mode, PLC setting mode, etc. Combined and switched frequency settingmodes are available.
10. It uses double LED display, enabling users to monitor and adjust themolding machine simultaneously.  It hasparameter copy functions by keyboard, making it convenient for the users tocopy the program among several inverters.
11. The energy saving unit uses the remote control keyboard.  The stable communication distance can reach 1000m.
12. It is equipped with standard RS485 communicationinterface.  The MODBUS and customized protocol are available.  It has the function of linkage synchronizationcontrol, making the interconnection of inverter, PLC, IPC, and other equipmentpossible.

Typical Application
The energy saving units are used in energy-saving industries like electricpower, metallurgy, water pumps, fabrics, etc. 

Note: The last letter of E680K means that the machine is without frequency conversion units.  Users can choose the wires and accessoriesaccording to their own needs.

Technical Parameters

Energy Saving Unit


Input

Rated voltage, rated frequency

3 PH (4T# Series) 380V 50/60Hz

3 PH (2T# Series) 220V 50/60Hz

1 PH (2S# Series) 220V 50/60Hz

Permissible voltage range

3 PH (4T# Series) 320V~460V

3 PH (2T# Series) 170V~270V

1 PH (2S# Series) 170V~270V

Output

Voltage

4T# Series: 0~380 V

2S#, 2T# series: 0~220 V

Frequency

0 Hz ~ 600Hz

Overload capacity

110% rated current for long-term; 150% rated current for 1m; 180% rated current for 2s.

Control mode

VVVF control, space voltage vector

Control characteristics

Frequency setting

Resolution

Analog terminal input

0.1% of maximum output frequency

Digital setting

0.01 Hz

External pulse

0.1% of maximum frequency

Frequency

precision

Analog input

Within 0.2% of maximum output frequency

Digital input

Within 0.01% of setting output frequency

External pulse

Within 0.1% of maximum output frequency

Control characteristics

V/F curve (Voltage-frequency characteristics)

Reference frequency can be randomly set between 5Hz to 600Hz and V/F curve with multiple joint can be randomly set.  There are three curves provided, including constant torque curve, Dec torque curve 1 and Dec torque curve 2.

Torque boost

Manual set: 0.0~20.0% of rated output.  Automatic torque boost can be set according to output current.

Auto current/voltage limit

It will automatically check the current and voltage of motor stator during acc/dec or stable running.  Based on special arithmetic, it can control the current and voltage within allowable range.

Under voltage inhibition in running

It is especially suitable for the users with low network voltage and frequently fluctuated network voltage.  Even the voltage is lower than permissible voltage, and the system will maintain the longest possible running time according to the unique algorithm and residue energy allocation strategy.

Typical functions

Multi-speed and wobble frequency running

8 programmable multi-speed control and 6 kinds of running mode, 15 multi-speed control modes of terminal.  Wobble frequency operation is composed of preset frequency, central adjustable frequency and state memorization and recovery after machine halt or power failure.

Embedded PID controller

The built-in PID controller with bipolar control is available.  With accessories, the 5-pump constant-voltage regulation control system (supplying water and gas) is formed, and has various energy-saving functions such as sleeping mode, etc.

RS485 communication and synchronous control/ load

Self-equalizing function

With the standard RS485 communication interface, any master inverter can act as the synchronous controller, to internally command the linkage control proportion, superposition and fine adjustment of slave inverter and so on.  With load self-equalizing function, the universal inverter can keep the strict conformance between the load proportion of all transmission devices and the pre-set proportion.

Dedicated function of drawing machine

The energy saver has various functions such as coil diameter calculation, rapid and high-precision PID adjustment, disconnection protection and so on, to realize stable winding operation under various conditions.

Droop speed control

Power equalization of many inverters on the same transmission chain can be realized.  Proper parameters setting can realize the control performance of torque motor.

Frequency setting

Analog input

DC voltage: 0~5V, 0~10V,DC current: 0~20mA (upper and lower setting, selectable)

Pulse input

Its amplitude value is between 5 and 30V and its frequency is within 50.0KHz.

Digital input

It can set by operation panel, RS485 interface, UP/DW terminal, and can set multiple combinations with analogue input.

Output signal

OC output

Two OC output, one fault relay output (TA, TB, TC) and as many as 16 types of output mode for choice

Analog output

Two 0~10V voltage signal or 0~20mA current signal.  Upper and lower setting, available

Energy saving running

Regulate the output voltage and slip frequency compensation according to the output current, getting the most efficient running results. Regulate the energy saving level according to the ambient working conditions.  The energy saver is especially suitable for ball mill whose frequency can only be regulated slightly.

Voltage stabilizing running

Three ways for selection: dynamic voltage regulation, static voltage regulation, instable voltage regulation, to get the most stable running result.

Typical functions

Acc/Dec time setting

0.1S~6000min continuous setting, S curve and linear mode for choice.

Check speed and restart function

Realize the steady restart when the machine is running or there is a machine halt.

Counter and timer

Built in one timer and one counter, making the integration of system easy.

Operating function

Upper and lower frequency setting, frequency hopping operation, reversal operation limitation, slip frequency compensation, voltage stabilizing running, RS485 communication, frequency increasing/decreasing control, self-recovery for fault, etc.

Display

Operation panel display

Running state

Output frequency, output current and voltage, motor speed, frequency setting, module temperature, PID setting and feedback quantity, analog I/O and so on.

Alarming

The operation panel shows recent six times failure record, and last running parameter record of output frequency, setting frequency, output current, output voltage and DC voltage, module temperature and so on during last fault trip period.

Protection / alarming function

Overcurrent, overvoltage, undervoltage, electronic thermal relay, overheating, short circuit, phase-lacking output, internal memory fault, etc.

 Environment

Ambient temperature

-10ºC to 50ºC (nonfreezing)

Ambient humidity

Under 90% (non-condensing)

Ambient environment

Indoor (without corrosion, inflammable gas, oil mist or dust and so on)

Altitude

Lower than 1000m

Structure

IP protection

IP20

Cooling mode

Forced cooling

Installation

Cabinet model



SUNFAR is a major manufacturerand supplier of energy saving unit and frequency inverter, based in China. In addition to energy saving unit, we manufactureenergy saver for injection molding machine, high speed inverter, mini universalinverter, multi-pump constant pressure water supply control unit, etc.  Our products are popular among the clientsfrom nearly 40 countries, including Germany,the United States, Britain, Egypt,Spain, Turkey, Russia,and South Africa. We hope you will like our products.


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