Custom Made Welding Rotator, Turning Roll

Custom Made Welding Rotator, Turning Roll
Features

1.      Composed of driving roller, idler, electric cabinet and manually controlled box.

2.      Distance between rollers can be adjusted to fit barrels with different diameters.  Convenient to operate without the need of manual adjustment.

3.      Frequency control is applied for the adjustment of roller speed, improving the reliability of equipment operation.

4.      Easy to operate using manually controlled box.

5.      Can be designed for movable type, lifting type, etc. with specially designed roller beds making welding more convenient.

6.      Client can select materials for roller production.  Materials include black rubber, polyurethane and steel.

Application

Custom made welding rotator is mainly used to weld the circular seam and longitudinal seam of barrels, i.e., pressure containers, boilers, etc.

Specifications of Applicable Barrels

Weight:  1-2000T
Diameter:  Over 50mm
Shape:  Cylindrical without projection 

Specifications

Type	Max Loading Capacity (kg)	Applicable Workpiece Dia. (mm)	Roller Dia. & width (mm)		Roller speed (m/h)	Motor power (kw)	Speed adjust
			Rubber roller	Metal roller
HGZ-5	5000	Φ250-2300	Φ250*100	Φ244*20*2	6-60	0.75	Electromagnetic step-less speed control or Variable Frequency Drive
HGZ-10	10000	Φ320-2800	Φ300*120	Φ294*25*2		1.1
HGZ-20	20000	Φ500-3500	Φ350*120	Φ344*30*2		1.5
HGZ-30	30000	Φ600-3800	Φ350*120	Φ344*30*2		2.2
HGZ-40	40000	Φ600-4200	Φ400*120	Φ394*40*2		3
HGZ-50	50000	Φ700-4500	Φ400*120	Φ394*40*2		4
HGZ-60	60000	Φ750-4800	Φ450*120	Φ444*50*2		4
HGZ-80	80000	Φ850-5000	Φ500*120	Φ494*60*2		5.5
HGZ-100	100000	Φ1000-5500	Φ500*120	Φ494*80*2		7.5

 

Materials of Custom Made Welding Rotator, Turning Roll

 

Steel plate:  16Mn
Roller:  Black rubber, polyurethane and steel

Maintenance

1.      The equipment should be cleared before using.  Rubber rollers should be kept away from oils and heat to avoid aging.  If possible, the equipment should assigned to one specific person for operation and maintenance.

2.      During installation and start up, the speed reducer must be filled with 30# machine oil, this is also necessary when the environmental temperature is below 0℃.  The oil should be completely replaced after the first month in use, then changed every six months.

3.      To avoid damage to bearings, welding ground should not be placed on roller bed.

Packaging Information

The following packaging is available:

·        Palletizing plus plywood

·        Wooden case

·        Plastic film (clear packaging)

Services

 

HENGTONG Custom Made Welding Rotator comes with a one year warranty in which time we will solve any quality problems that should arise free of charge.


Our specialized “after sales” service personnel call and/or email our clients.  We value our customers’ feedback which helps us improve our products.

We attend several international trade fairs each year and visit with clients in the city the trade show is located.
We reply to our customers within 24 hours (excluding holidays).