Home 2700 Insulating Glass Production Line

2700 Insulating Glass Production Line

2700 Insulating Glass Production Line

AUTO STEP2700 Vertical insulating glass on-line gas filling and aircushion conveyor production line

AUTO STEP2700 Vertical insulating glass on-line gas filling and aircushion conveyor production line is applied to wash and dry glass,mount aluminum frame, automatically assemble and press glass, lay flat andconvey glass, etc., and can be used in producing normal IGU, Low-E IGU,extended IGU, triple IGU, Stepped IGU, Shaped IGU, etc. This insulating glassproduction line adopts double glazing techniques and automatic operation. It iscomposed of seven parts, including the vertical conveyer, washing and dryingstation, conveyer, inspecting and assembly section of aluminum frame, conveyorbefore pressing robot, pressing robot, and output conveyer.

2700 Insulating Glass Production Line

Technical features


1) The insulating glass production line adopting advanced Germanytechnology and main components of international famous brands features reliableperformance and powerful function.


2)   The air cushion working mode well protects the glass, making theproduction line clean and free from contamination and the best solution forhigh-level glass processing.


3)   The online gas filling systemoffers high speed, high efficiency, and good gas filling effect.


4)   All electrical equipment andsoftware of this insulating glass production line adopts Germany Siemensoriginal control system with humanization and professional design, convenientoperation and reliable performance.


5)   The insulating glassproduction line is equipped with safe and reliable buffer section and inductionsystem connected with whole machine to monitor glass.


6)   The roller wheels rolling withfriction force can transmit glass steadily and wear little.


7)   This insulating glassproduction line can automatically identify the coating of glass, so it can beused to wash different kinds of glasses by controlling the rotating speed ofbrushes.


8)    The Low-E brushes used for Low-e glass can rotate steadily in ahigh speed. The separate washing and rinsing cycle system of the insulatingglass production line is environmentally friendly and energy saving. Thespecially designed air-knife guarantees soonest drying effect.


9)   The advanced frame mountingand assembly system makes precise frame positioning possible.


10) Theconveyor before pressing robot equipped with automatic identification system ofglass thickness and frame width can automatically detect and adjust thepressing pressure and distance to assemble precisely.


11) Thepressing robot of the insulating glass production line adopts Germanytechnology with unique vacuum system to ensure the reliable and steady suctionof different size of glass, and the guide screw together with the linear guideservo control system to ensure the precision location and assembly.




Technical Parameters of the InsulatingGlass Production Line


Glass processing dimension

Once press

Min.

190*350mm

Max.

2700*3500mm

Twice press

Max.

2700*5000mm

Glass processing type

common glass and coating glass

Insulating glass thickness

12-60mm

Single glass thickness

3-15mm

Power supply

380V/220V 50HZ

Voltage range

6%—10%

Control voltage

24V-DC

Electrical control system

Siemens PLC

Environment temperature

15 ℃ -35 ℃ , as per DIN 40040

Relative air humidity

≤75%, as per DIN 40040

Working height

500±20mm

Angle of inclination

6degree

Compressed air

6.5bar

Water supply

min. 4.5bar

Distance from glass edge to frame

adjustable from 2 to 20mm

Conveyor speed

48m/min

Working direction

left—right or right—left

Tilting table

Height

850±20mm

Bearing

1000kg & 250kg/m

Stepped IG

vertical distance

2-50mm

Horizontal distance

0-200mm

Total power

51.7kw

Total weight

8200KG



As a specialized insulating glass production line manufacturer and supplier in China, DECAalso provides auto sealing robot, glass loading machine, glass edge deletionmachine, and CNC glass cutting machine, among others.


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