Bevel Steering Gearbox

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Application

The T-series bevel gear box is used for a variety of purposes, including:
· Side transmission
· Lifting equipment – Left and right output is achieved using one reducer, and after steering, synchronous lifting is achieved
· Mechanical parking systems- one reducer drive powers the left and right chain wheels to synchronously run
· Game machine- one vertical shaft inputs, while the double horizontal shaft runs in reverse
· Packing machines

Features

1. This series of gear boxes has been designed to have a standard structure and design across the various types and ratios. Ratios include 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, and 5:1. The gearboxes are known for their outstanding efficiency.
2. Gearbox options include single horizontal shaft, double horizontal shafts, single vertical shaft, and double vertical shaft structures.
3. A spiral bevel gear can rotate both forward and reverse, allowing for a stable transmission at high and low speeds. The gear features little to no noise, a low vibration rate, and a heavy load bearing capacity.
4. When the ratio is not 1:1, the horizontal shaft brings an input or the vertical shaft brings an output performance, the speed of the gear box increases.

Details

1. Case: High rigidity FC-25 cast iron
2. Gears: The material used in the gears is a high quality, high purity steel alloy (20CrMnTiH) that has undergone a carburizing, quenching and grinding process.
3. Main shaft: The main shaft uses a steel alloy for tempering and features a high hanging load capacity
4. Bearing: Heavy load capacity taper roller bearing
5. Oil seal: The oil seal has double sealing lips, ensuring it is dust and oil leak resistant.

T series Gearbox Transmission Capacity Table

Ratio	Input Speed (r/min)	T10		T12		T16		T20		T25
Ratio	Input Speed (r/min)	Rated Output Torque (N.m)	Input Power (KW)	Rated Output Torque (N.m)	Input Power (KW)	Rated Output Torque (N.m)	Input Power (KW)	Rated Output Torque (N.m)	Input Power (KW)	Rated Output Torque (N.m)	Input Power (KW)
1:1	1450	421	65.3	619	96	1019	163
	1150	453	55.7	665	81.1	1098	139	1842	234
	870	479	44.6	726	67.5	1186	114	2009	193	3489	335
	580	493	30.6	802	49.7	1343	85.9	2274	145	3940	252
	400	504	21.5	821	35.1	1499	66.1	2538	112	4410	195
	300	513	16.4	835	26.8	1637	54.1	2744	90.8	4792	159
	200	521	11.1	852	18.2	1784	39.3	3126	69	5390	119
	100	535	5.72	875	9.36	1843	20.3	3205	35.3	5439	60
	10	561	0.599	919	0.983	1940	2.14	3205	3.53	5713	6.3
1.5:1	1450	374	38.7	564	58.3
	1150	380	31.2	601	49.2
	870	389	24.1	656	40.7
	580	396	16.4	699	28.9
	400	406	11.6	711	20.3
	300	411	8.78	724	15.5
	200	417	5.95	736	10.5
	100	426	3.04	754	5.37
	10	443	0.316	785	0.56
2:1	1450	305	23.6	516	40	921	73.7	1578	126
	1150	309	19	516	31.7	938	59.5	1607	102	3146	199
	870	315	14.6	516	24	958	46	1646	79	3224	155
	580	322	10	524	16.3	980	31.3	1695	54.2	3332	107
	400	328	7.02	538	11.5	1000	22	1725	38	3420	75.4
	300	322	5.33	543	8.71	1009	16.7	1754	29	3479	57.5
	200	338	3.61	551	5.89	1029	11.3	1784	19.7	3557	39.2
	100	344	1.84	563	3.04	1058	5.84	1833	10.1	3646	20.1
	10	357	0.191	586	0.313	1098	0.605	1921	1.06	3822	2.11
2.5:1	1450	293	18.2	507	31.4
	1150	298	14.7	514	25.3
	870	302	11.2	523	19.5
	580	310	7.68	535	13.3
	400	315	5.38	545	9.32
	300	317	4.06	552	7.08
	200	321	2.75	560	4.79
	100	326	1.4	568	2.43
	10	336	0.144	588	0.251
3:1	1450	270	14	458	23.6	904	48.2	1529	82.3	2935	158
	1150	275	11.3	464	19	920	38.9	1561	66.6	3045	130
	870	279	8.66	469	14.6	940	30.1	1598	51.6	3135	101
	580	285	5.89	480	9.92	960	20.4	1644	35.4	3246	69.9
	400	288	4.11	490	6.98	978	14.4	1672	24.8	3317	49.3
	300	291	3.11	495	5.29	990	10.9	1701	18.9	3372	37.6
	200	294	2.1	501	3.57	1005	7.38	1733	12.9	3449	25.6
	100	300	1.07	510	1.82	1038	3.8	1777	6060	3537	13.1
	10	308	0.11	527	0.188	1076	0.4	1865	0.69	3713	1.4
4:1	1450	241	9.35	434	16.8	850	34.3	1452	58.7	2798	113
	1150	246	7.54	441	13.5	865	27.7	1483	47.5	2892	92.6
	870	249	5.78	448	10.4	884	21.4	1518	36.8	2978	72.2
	580	254	3.93	456	7.07	902	14.6	1562	25.2	3084	49.8
	400	257	2.74	465	4.97	919	10.2	158	17.7	3151	35.1
	300	259	2.08	470	3.77	930	7.8	1616	13.5	3204	26.8
	200	262	1.4	476	2.54	944	5.3	1646	9.17	3276	18.2
	100	267	0.71	485	1.3	976	2.7	1688	4.7	3360	9.36
	10	275	0.07	501	0.13	1011	0.3	1772	0.49	3527	0.98
5:1	1450	136	4.21	296	9.18	814	26.3	1391	44.9	2631	85
	1150	138	3.39	301	7.39	828	21.2	1420	36.4	2771	71
	870	140	2.6	305	5.68	847	16.4	1454	28.2	2853	55.3
	580	143	1.77	311	3.86	864	11.2	1496	19.3	2954	38.2
	400	144	1.23	318	2.72	881	7.85	1521	13.6	3018	26.9
	300	146	0.93	321	2.06	891	5.96	1548	10.3	3069	20.5
	200	148	0.63	325	1.39	905	4.03	1577	7.03	3138	14
	100	150	0.32	331	0.71	935	2.08	1617	3.6	3218	7.17
	10	155	0.03	342	0.07	969	0.22	1697	0.38	3378	0.75

Installation & Maintenance

Notes before Installation
1. Clean out the shaft and inspect it for dirt or rust before using it in the gearbox
2. Working temperature: 0 -40°C
3. Ensure the mating dimensions of the hole for steering gearbox connection meets all requirements.
4. Change the stopper to vent the plug at its highest position before using the gearbox. This ensures the steering gearbox can efficiently vent gas from the body during operation.

Installation
1. The steering gearbox should only be mounted on flat, vibration resistant and torsion resistant support structures.
2. Do not knock the belt pulley, coupler, small gear or chain wheel into the output shaft using a hammer. This prevents bearing and shaft damage.

Operation and Maintenance
1. Inspect the steering gearbox to ensure it remains flexible after installation. Carry out a non-load test before the first time usage, then gradually add a load under normal operating conditions.
2. Do not use the steering gearbox with loads that exceed acceptable levels.
3. Check the oil level before and during usage. Lubricating oil should already be in the gearbox before delivery.

Oil Change Rules
First oil change: The first oil change should be carried out after 300 to 400 hours of operation. After that, change the oil after every 1500-2000 hours of operation.
The lubricating oil should be inspected every two weeks, especially under harsh operating conditions to ensure temperatures are within the normal range and the gearbox remains dust free. Once dirt or other impurities are found in the oil, change it. Keeping the lubricating oil clean extends the service life of the steering gearbox and increases economic benefits.

1. How do I store the gearbox?
1) Keep the reducer in a clean and dry place.
2) If it will be stored outdoors or in a humid location, place the reducer in a box and pack tightly with a plastic bag around it to prevent moisture buildup and external erosion. For added protection, take condensation and rust prevention measures.

2. Cautions
1) Do not overload.
2) The input speed should never exceed the allowable maximum speed.
3) If the following occurs, stop and check the gearbox immediately:
· Sudden rise in temperature
· Sudden abnormal noises
· Sudden change in speed

3. Warranty Instruction
The following costs and damages are not included in our warranty:
1) Freight cost
2) If the reducer connects with, or is inserted into the unit when dismounting or mounting the unit, or other unnecessary actions, there will be added costs.
3) Damage caused by improper usage
4) Other derivative and accompanying damages

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