Home Frequency Inverter (Closed Loop Vector Control VFD)

Frequency Inverter (Closed Loop Vector Control VFD)

Product Description

KE600 frequency inverter uses a shaft encoder or shaft sensor on the motor to give motor shaft position indication back to the PID controller for correcting position error on the fly. With the shaft encoder, the behavior of the motor is sensed and fed back to the controller for performance monitoring and adjustment. From there, our frequency inverter gets its name: closed loop VFD. Thanks to advanced vector control, accurate V/F ratio adjustment can be achieved, which in turn allows precise control of motor speed and torque.


KE600 closed loop vector control VFD represents an improvement over the KE300 series in dealing with complicated motor load applications. The closed loop vector control variable frequency drive takes the control performance of any asynchronous motor to higher levels. KE600 frequency converter is widely used in applications where heavy loads need to be lifted, printing, dyeing and packaging done accurately, and certain lengths of materials need to be wound up into a roll. These occasions usually have high requirements for accurate speed regulation, quick response to changes in load torques, and high torque output at low frequency.


Features of Frequency Inverter
1. Energy Efficiency
Many applications do not require the motor to operate at full speed all the time. Lacking speed adjustment means wasting energy. With our inverter, customers from almost any motor power application fields can find the most energy saving solution for their industrial processes.


2. Compatibility with A Variety of Shaft Encoders
This adjustable-speed drive is compatible with kinds of encoders such as A.B.Z differential encoder and open collector encoder.


3. Switching between Drive Modes
Our frequency inverter supports two sets of motor parameters. Hence switching between two motor drive modes can be achieved by adjusting those parameters.


4. User-Friendly Interface
RS485 international standard communication interface is optional. MODBUS communication protocol is supported.


5. Accurate Parameters Identification
Automatic fine tuning of motor parameters allow more accurate parameters identification.


6. High Precision Torque Control
Torque control can be achieved under PG vector control mode. The control accuracy reaches ±5%, making it easy to complete tension control of a coiler by using the AC drive.


7. High Starting Torque
The closed loop vector control VFD can provide 150% starting torque (under vector control without PG) when the frequency is 0.5Hz. It offers 180% torque at zero speed (under vector control with PG) when the frequency is 0.5Hz.


8. Fast Dynamic Response
Dynamic response time is less than 5ms under vector control without PG.


9. Powerful Expansion Capability
Customers can choose I/O expansion cards, injection molding machine cards, PG cards and communication cards based on what they need.


10. Powerful Upper Computer Software
Our upper computer software supports uploading and downloading between frequency inverter and PC as well as real-time display.


Control Functions of Frequency Inverter
1. Common DC Bus: A number of frequency inverters can share a common DC bus and their capacities are automatically balanced.
2. Torque Control: Torque control with and without PG are all available.
3. Overload Protection: Torque during operation is automatically controlled to prevent frequent tripping caused by overcurrent.
4. Swing Frequency Control: Multiple triangular wave frequency control is exclusively used for spinning.
5. Fixed Time/Fixed Length/Counting Control
6. Overvoltage & overcurrent control: The current and voltage during operation are all automatically controlled to avoid tripping operations due toovercurrent and overvoltage.
7. Rotate Speed Trace and Restart: Smooth start of rotating motor without impact can be achieved. Hence, safety of the motor and the load can be protected to the maximum degree.
8. Quick View of User Parameters: Quick view of parameters set by users contributes to convenient debugging.
9. Fault Protection: The variable frequency drive provides protection in case of faults like overload, phase loss, short circuit, overcurrent, overvoltage, undervoltage, etc. Detailed information of operation status of the motor speed controller is recorded. The inverter drive also has automatic recovery function.

Frequency Inverter (Closed Loop Vector Control VFD)

Special Functions of Frequency Inverter
Multiple Motor Switching: The variable frequency drive controls parameters of two motors. Switching between these two motors can be completed.
Abundant Accessories: Braking components, I/O expansion card, differential input PG cards, open collector (OC) input PG cards, injection molding machine cards and communication cards.
Powerful Upper Computer Software: Supporting operations of KE600 parameters and monitoring of real-time operation parameters.


Human Machine Interface
1. LED Display: The set frequency, output frequency, output voltage, output current, and other parameters can be displayed.
2. Multifunction Key: QUICK/JOG key can serve as a multifunction key.


Environmental Restrictions
1. Temperature: -10°C~40°C. Derating of the variable frequency drive is required if working temperature is higher than 40°C and the working temperature should not exceed 50°C. The variable speed drive should be derated by 4% with an increase of 1°C in temperature.
2. Humidity: ≤90%RH, no moisture condensation
3. Altitude: ≤1000m: rated power output; >1000m: derated power output
4. Storage Temperature: -20°C ~60°C





Specifications
KE600 Close Loop Vector Control Variable Frequency Drive
Input Input Voltage 3AC 220V±15% 3AC 380V±15%
Input Frequency 47~63Hz
Output Output Voltage 0~Rated voltage
Output Frequency V/f:0~3000Hz, VC: 0~300Hz
Control Feature Control Mode V/f , SVC, VC, Torque control
Operation Command Mode Keypad control, Terminal control, Serial communication control
Frequency Setting Mode Digital setting, analog setting, pulse frequency setting, serial communication setting, multi-step speed setting & simple PLC, PID setting, etc. These frequency settings can be combined and switched in various modes.
Overload Capacity 150% 60s, 180% 10s, 200% 3s.
Starting Torque 0Hz/180% (VC); 0.5Hz/150% (SVC)
Speed Adjustment Range 1:1000 (VC); 1:100 (SVC)
Speed Control Precision ±0.5% (SVC); ±0.02% (VC))
Carrier Frequency 0.5--16.0kHz, automatically adjusted according to temperature and load characteristics
Frequency Accuracy Digital setting: 0.01Hz Analog setting: maximum frequency ×0.05%
Torque Boost Automatically torque boost; manually torque boost 0.1%~30.0%
V/f Curve Three types: straight line, multiple point and square type (1.2 power, 1.4 power, 1.6 power, 1.8 power, square)
ACC/DEC Mode Linear/S curve; four kinds of ACC/DEC time, range 0.1s~3600.0s
DC Braking DC braking when starting and stopping DC braking frequency: 0.0Hz~maximum frequency, braking time: 0.0s~36.0s; Braking current: 0.0%~100.0%
Jog Operation Jog operation frequency: 0.0Hz~maximum frequency Jog ACC/DEC time: 0.1s~3600.0s
Simple PLC & Multi-Step Speed Operation Max. 16 steps speed running via built-in PLC or control terminal.
Built-in Dual PID Built-in PID control to easily realize the close loop control of the process parameters (such as pressure, temperature, flow, etc.)
Automatic Voltage Regulation Keep output voltage constant automatically when input voltage fluctuates
I/O Terminals Input Terminals Programmable DI: 7 on-off inputs, 1 high-speed pulse input, can extend 3 inputs*1 2 programmable AI: AI1: voltage -10 ~ 10V A12: voltage 0 ~ 10V or current 0/4~20mA
Output terminals 1 programmable open collector output: 1 analog output (open collector output or high-speed pulse output), can extend 1 output×1 1 relay output, can extend 1 output×1 2 analog output: 0/4~20mA or 0~10V
Communication Terminal×2 Offer RS485 communication interface, support MODBUS-RTU communication protocol




Model Selection
KE600 Variable Frequency Drive Types and Technical Parameters
Type Voltage Classes Matched Motor Rated Input Current (A) Rated Output Current (A)
(V) kW HP
KE600-1R5G-T2 220 1.5 2 7.7 7
KE600-2R2G-T2 220 2.2 3 10.5 9
KE600-004G-T2 220 4 5 18 17
KE600-5R5G-T2 220 5.5 7.5 26 25
KE600-7R5G-T2 220 7.5 10 35 32
KE600-011G-T2 220 11 15 46.5 45
KE600-015G-T2 220 15 20 62.5 60
KE600-018G-T2 220 18.5 25 76 75
KE600-022G-T2 220 22 30 92 91
KE600-030G-T2 220 30 40 113 112
KE600-037G-T2 220 37 50 157 150
KE600-045G-T2 220 45 60 180 176
KE600-055G-T2 220 55 75 214 210
KE600-075G-T2 220 75 100 307 304

Type Voltage Classes Matched Motor Rated Input Current (A) Rated Output Current (A)
(V) kW HP
KE600-1R5G-T4 380 1.5 2 5 3.8
KE600-2R2G-T4 380 2.2 3 7 6
KE600-004G-T4 380 4 5 10 9
KE600-5R5G-T4 380 5.5 7.5 15 13
KE600-7R5G-T4 380 7.5 10 20 17
KE600-011G-T4 380 11 15 26 25
KE600-015G-T4 380 15 20 35 32
KE600-018G-T4 380 18.5 25 38 37
KE600-022G-T4 380 22 30 46 45
KE600-030G-T4 380 30 40 62 60
KE600-037G-T4 380 37 50 76 75
KE600-045G-T4 380 45 60 92 90
KE600-055G-T4 380 55 75 150 110
KE600-075G-T4 380 75 100 157 150
KE600-090G-T4 380 90 125 180 176
KE600-110G-T4 380 110 150 214 210
KE600-132G-T4 380 132 175 256 253
KE600-160G-T4 380 160 210 307 304
KE600-185G-T4 380 185 250 350 340
KE600-200G-T4 380 200 260 385 377
KE600-220G-T4 380 220 300 430 423
KE600-250G-T4 380 250 330 468 465
KE600-280G-T4 380 280 370 525 520
KE600-315G-T4 380 315 420 590 585
KE600-350G-T4 380 350 470 665 650
KE600-400G-T4 380 400 530 785 720
KE600-450G-T4 380 450 600 880 820
KE600-500G-T4 380 500 660 960 900
KE600-560G-T4 380 560 750 1050 1000
KE600-630G-T4 380 630 840 1130 1100


Type Voltage Classes Matched Motor Rated Input Current (A) Rated Output Current (A)
(V) kW HP
KE600-015G-T6 660 15 20 21 19
KE600-018G-T6 660 18.5 25 28 22
KE600-022G-T6 660 22 30 35 28
KE600-030G-T6 660 37 40 40 35
KE600-037G-T6 660 37 50 47 45
KE600-045G-T6 660 45 60 55 52
KE600-055G-T6 660 55 75 65 63
KE600-075G-T6 660 75 100 90 86
KE600-090G-T6 660 90 105 100 98
KE600-110G-T6 660 110 130 130 121
KE600-132G-T6 660 132 175 170 150
KE600-160G-T6 660 160 210 200 175
KE600-185G-T6 660 185 250 210 195
KE600-200G-T6 660 200 260 235 215
KE600-220G-T6 660 220 300 257 245
KE600-250G-T6 660 250 330 265 260
KE600-280G-T6 660 280 370 305 300
KE600-315G-T6 660 315 420 350 330
KE600-350G-T6 660 350 470 382 374
KE600-400G-T6 660 400 530 435 410
KE600-450G-T6 660 450 600 490 465
KE600-500G-T6 660 500 660 595 550
KE600-560G-T6 660 560 745 610 590
KE600-630G-T6 660 630 840 700 680




Overall Dimensions

KE600 Three Phase 380V Variable Frequency Drive Dimensions


0.75~5.5kW

7.5~30kW


37~200kW (including standard machine with power ranging from 90kW to 200 kW)

Power Range (kW) W H D A B
1.5~4 135 240 173 122.6 229

Power Range (kW) W H1 H2 D A B
7.5~15 200 330 300 188.8 90 317
18.5~30 255 440 403 229 140 423.6

Power Range (kW) W H1 H2 D A B
37~45 280 570 521 269 190 552
55~75 320 600 552 330 230 582
90~110 320 715 662 356 230 695.5
132~200 480 790 725 385 360 768



Applications

With excellent performance, KE600 close loop vector control variable frequency drive enjoys a wide range of applications.



Injection Molding Industry
Lifting Appliances and Belt Conveyors
Machine Equipment
Textile Industry Metal Processing Industry
Medical and Pharmaceutical Industry
Other High-End Application Occasions Such as Food Processing Industry

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