Shearing Machine | Decoiler | Stacker | Straightener |
Applications
1. This 800-type steel coil rotary shear line is perfect for the high-precision cutting of the metal plates with the thickness from 0.2mm to 3.2mm, the maximum strip width of 800mm, as well as the maximum coil weight of 10 tons.
2. It can be used for the processing of cold-rolled sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, color-coated sheets, stainless steel sheets, aluminum sheets, and copper sheets, among others.
Superiority
1. The highly precise machined parts and superior configurations allow the 800-type steel coil rotary shear line to realize the maximum feeding speed of 80m/min. In addition, the length tolerance of plates is ±0.2mm under condition of constant speed, and the diagonal tolerance can reach ±0.5mm. The thickness of burr is only one thirtieth of that of the plate, and the stacking fault is less than 1mm. The evenness of the plate achieves a 5-fold improvement.
2. Up to now, our company has produced 4 sets of 800-type steel coil rotary shear line. We cooperate with Shanghai Zhengrong Sheet Metal Processing Co., Ltd., Shandong Xiaochuang Sheet Metal Processing Co., Ltd., and Ningbo Dongxiang Steel Plate Processing Co., Ltd. Our product has been successfully put into production. The product quality and after-sales services are highly praised by our clients.
3. This product features low investment but high benefit. It is especially suitable for the customers who have achieved the high yearly output of machined plates with the width from 150mm to 800mm.
Characteristics
1. Appearance
Our 800-type steel coil rotary shear line possesses compact structure and beautiful appearance.
2. Efficient Operation
The maximum shear frequency can reach 200pcs/min, and the maximum feeding speed is up to 80m/min. Two sets of stackers are provided for interchangeable operation. The multi-station packaging system helps greatly improve the working efficiency. The high-efficiency shear is also a prominent characteristic of our 800-type steel coil rotary shear line.
3. Favorable Human-Machine Interface
In use of our touch screen, a variety of operations can be completed, including the fault alarm, operating conditions, fault diagnosis, as well as the setting, modifying and commissioning of the technical parameters.
The entire machine is designed with the perfect warning system. If equipment failure occurs, the touch screen will display the historical alarm information and real-time alarm information. Then, the system will activate the warning indicator at the top right corner of the touch screen. Meanwhile, the sound-light warning system will begin to work. Hence, it is friendly and smooth to operate our 800-type steel coil rotary shear line.
4. Strong Automated Capacity
a. The position of the uncoiler shaft in the production line can be automatically adjusted.
b. The detection of both tension and position of the plate can realize the automatic beating operation to make plates orderly.
c. The real-time detection of the stacking height can achieve the automatic adjustment of the height of the lift.
d. The real-time detection of the cutting tension of the knife allows the automatic shutdown function to come true. Additionally, the stacking rack can be changed.
e. The cutting length can be adapted for use.
f. The real-time monitoring of stacking capability comes true.
5. Quality
This 800-type steel coil rotary shear line adopts the high-precision processing equipment and the high-quality purchased parts. The first-class machining, assembling and painting technologies provide our product with low failure rate, high durability, as well as the reduction of both time and cost for maintenance.
Raw Materials | Materials | Cold-rolled sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, pre-painted steel sheets, stainless steel sheets, aluminum sheets, copper sheets, etc |
Max. Weight of Coil | 10 tons | |
Width of Steel Coil | 150~800mm | |
Thickness of Steel Coil | 0.2~3.2mm (Customizable) | |
Internal Diameter of Steel Coil | φ508/610mm | |
External Diameter of Steel Coil | φ600mm-φ1600mm | |
Specifications of Finished Product | Length of Finished Product | Minimum: 200mm Maximum: 4000mm (Customizable) |
Length of the First Stacker | 2500mm or customized | |
Length of the First Stacker | 4000mm or customized | |
Machine Capacity | Max. Speed | 80m/min |
Threading Speed | 15m/min | |
Length Tolerance | ±0.2mm (constant speed) | |
Diagonal Tolerance | ±0.5mm | |
Burr | ≤1/30 thickness of plate | |
Deviation between Stacking Layers | ≤1mm | |
Evenness | Top and Tail: ±2mm Side: ±3mm | |
Plate Profile | 5-fold improvement | |
Plate Surface | No visible defect | |
Automated Capacity | Automatic Adjustment of the Center of the Decoiler | The position of the decoiler shaft can be automatically adjusted in the production line. |
Automatic Plate-Beating Function | 1. The tension and position of the plate can be tested. 2. The automatic beating operation can be realized to make plates orderly. | |
Automatic Stacking Function | 1. Real-time detection of stacking height 2. The automatic adjustment of the height of the lift can be realized. | |
Fixed-Tension Cutting Function | 1. Real-time detection of the cutting tension of the knife 2. The automatic stop can be achieved. 3. The stacking rack can be changed. | |
Automatic Cutting Function | The cutting length is optimized for use. | |
Camera Function | Real-time monitoring and stacking capabilities |
Additionally, this small-sized 800-type steel coil rotary shear line can be custom-made in line with the needs of our customers.
Process Flow Diagram of 800-type Steel Coil Rotary Shear Line (Customized As Per Client Requirements)Related Names
Sheet Metal Shearing Machine | Cold Rolled Sheet Cutter | Prepainted Steel Process Machine