Home 1250-type Steel Coil Rotary Shear Line

1250-type Steel Coil Rotary Shear Line

Flying Shear Straightening Machine Decoiling Machine Stacker



Our 1250-type steel coil rotary shear line is capable of handling diversified materials, such as the copper plates, aluminum plates, stainless steel sheets, color-coated sheets, cold-rolled sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, and much more. The thickness of metal plates to be cut ranges from 0.2mm to 3.2mm. The maximum width of steel strips is up to 1300mm, and the maximum weight of coil steel can reach 17 tons.


Our company builds cooperative relationships with Shanghai Wenzhao Steel Plate Processing Co., Ltd., and Handan Iron and Steel Co., Ltd. Thus, we have already produced 2 sets of 1250-type steel coil rotary shear line, both of which have gone into operation successfully. Our clients highly praise our product in terms of quality and operation. This high-efficiency 1250-type steel coil rotary shear line can bring considerable benefits. It is pretty desirable for those customers who own the high annual output of machined plates with the width from 200mm to 1300mm.


Features
1. Appearance
The 1250-type steel coil rotary shear line has attractive appearance and reasonable layout.


2. High-Efficiency Operation
The maximum shear frequency can reach 160pcs/min. By adopting the precise machined parts and superb configurations, the maximum feeding speed is 80m/min. Moreover, the length tolerance of the plate is ±0.2mm under condition of constant speed. The diagonal tolerance can reach ±0.5mm. The thickness of burrs is one thirtieth of that of the plate, and the stacking fault is lower than 1mm. The evenness of the plate gets a 10-fold improvement. There are two sets of stackers for interchangeable operation, and the multi-station packaging system is also adopted. Accordingly, the working performance is greatly improved.


3. Favorable Human-Machine Interface
Our 1250-type steel coil rotary shear line is equipped with the industrial display and two sets of high-quality cameras. Then, the stacking process can be detected in real time. With the touch screen, the user can accomplish such operations as the fault alarm, fault diagnosis, operating conditions, as well as the setting, modifying and commissioning order of the technical parameters.


Moreover, this 1250-type steel coil rotary shear line comes with the impeccable warning system. Once the equipment breaks down, the touch screen will show the historical alarm information and the real-time alarm information. After that, the system will activate the warning indicator, and simultaneously the sound-light warning light will work. This enables the equipment to be operated smoothly.


4. Powerful Automated Capacity
a. The self-acting loading of coiled materials can be realized.
b. The position of the decoiler shaft in the production line can be automatically adjusted.
c. By detecting both tension and position of the plate, the automatic beating operation can be realized to make plates orderly.
d. The real-time detection of the stacking height allows the height of the lift to be automatically adjusted.
e. By detecting the cutting tension of the knife in real time, both the automatic shutdown function and the changeover of the stacking rack can be realized.
f. The cutting length is adapted for use.
g. The stacking capability is monitored in real time.

1250-type Steel Coil Rotary Shear Line

5. Quality
This 1250-type steel coil rotary shear line takes advantage of the high-precision processing equipment and the superior-quality purchased components. Owing to the first-class processing, assembling and painting techniques, the equipment gives low failure rate, high stability, as well as the reduction of both time and cost for maintenance.


Furthermore, the shearing machine can be customized with double-crankshaft structure. The upper knife is moved horizontally, and the lower knife is moved in circular motion. The high dynamic performance design makes sure that the shearing machine is precisely synchronous with the strip. Accordingly, the flawless, high-precision shearing process can be realized.


Main Specifications
Raw Materials Materials Cold-rolled sheets, electrolytic galvanized sheets, hot-dip galvanized sheets, pre-painted steel sheets, stainless steel sheets, aluminum sheets, copper sheets, etc
Coil Weight 17 tons
Width of Steel Coil 200~1300mm
Thickness of Steel Coil 0.2~3.2mm
Internal Diameter of Steel Coil φ508/610mm
External Diameter of Steel Coil φ800mm~φ1800mm
Specifications of Finished Product Length of Finished Product Minimum: 200mm Maximum: 5000mm Customization service can be offered.
Length of the First Stacker 3000mm or customized
Length of the First Stacker 5000mm or customized
Machine Capacity Max. Speed 80m/min
Threading Speed 15m/min
Length Tolerance ±0.2mm (constant speed)
Diagonal Tolerance ±0.5mm/2m
Burr ≤1/25 thickness of plate
Deviation between Stacking Layers ≤1mm
Evenness Top and Tail: ±2mm Side: ±3mm
Plate Appearance 10-fold improvement
Plate Surface No visible defect
Automated Capacity Automatic Adjustment of the Center of the Decoiler The position of the decoiler shaft can be automatically adjusted in the production line.
Automatic Beating Function 1. The tension and position of the plate can be tested. 2. The automatic beating operation can be realized to make plates orderly.
Automatic Stacking Function 1. Real-time detection of stacking height 2. The automatic adjustment of the height of the elevator can be realized.
Fixed-Tension Cutting Function 1. Real-time detection of the cutting tension of the cutter 2. The automatic stop can be achieved. 3. The material storage rack can be changed.
Automatic Cutting Function The cutting length is optimized for use.
Camera Function Real-time monitoring and stacking capabilities
Automatic Feeding System The function of loading coiled materials automatically can be realized.


This 1250-type steel coil rotary shear line can be customized to meet the requirements of our clientele.

Process Flow Diagram of 1250-type Steel Coil Rotary Shear Line

Related Names
Electrolytic Galvanized Plate Cutter | Metal Strip Cut Machine | Metal Processing Machine


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